Brake Pad
Quick
Releas
e
Lock
Nut
Barrel
Adjuster
Brake Body
Caliper Brake Anatomy
Fig.8
Brake
Pad Nut
Brake & Fender
Mounting Screw
10 mm Nut
Brake lever in the set position
with button depressed.
Fig. 13
ParkingBrakeButton
ParkingBrakeButton
Fig. 12
Brake Lever
Body
Brake lever Lock Ring Barrel Adjuster
Quick Release Anatomy
Fig.7
Cam Housing
Conical
Spring
Adjusting Nut
Quick Release Lever
Rod
Fig. 11 Quick Release in the closed position and parallel to frame tube.
MA0070
Dropouts
Fig. 9 Front wheel dropouts
shown with wheel in correct position.
Fig.10 Quick release
perpendicular to the dropout.

(800) 893-2447 www.bobtrailers.com email- bob@bobtrailers.com

Phone: (805) 541-2554 Fax: (805) 543-8464,3641 Sacramento Dr. #3 San Luis Obispo, California 93401

fender mounting

Fig.5 Fender Screws

 

 

 

 

 

 

 

 

 

 

 

 

screws, see Fig 5.

 

 

 

 

 

 

 

 

 

 

Left Screw

 

 

 

 

 

 

 

 

You may wish to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

remove a fabric

 

 

 

 

 

 

 

 

 

 

screw (right or left)

 

 

 

 

 

 

 

 

 

 

to give better

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Right Screw

 

access to the cross

 

 

 

 

 

 

 

 

 

 

 

 

 

Fender Screws

 

tube fender screw.

 

 

 

 

 

 

 

Align the hole in the

 

 

 

 

 

 

 

 

 

 

metal tab of the

 

 

 

 

 

 

 

 

 

 

fender with the

 

 

 

 

 

 

 

 

 

 

threaded hole in the

 

 

 

 

 

 

 

 

 

 

center of the front

 

 

 

 

 

 

 

 

 

 

cross tube and

 

 

 

 

 

 

 

 

 

 

install screw, see

Fig.6 Fender Installation

 

Metal Tab Hole

 

Fig. 6.

 

 

 

 

 

 

 

 

 

 

Brake

Cross Tube Hole

 

 

 

 

Align the hole in the

 

 

 

 

Mounting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

plastic fender with

Plate Hole

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the small hole in the

 

 

 

 

 

 

 

 

 

 

brake mounting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fender

 

plate and install

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

screw, see Fig. 6.

 

 

 

 

 

 

Screw

 

Center fender on

Fabric

 

 

 

 

 

 

 

 

stroller and tighten

 

 

 

 

 

 

 

 

both screws.

Screw

 

 

 

 

 

 

 

 

Hole

 

 

 

 

 

 

 

 

 

 

 

 

 

Fender Hole

 

 

 

 

6FRONT WHEEL: Fig. 7 shows the

anatomy of the front wheel quick release. To install the quick release remove the plastic axle caps from the axle of the wheel.

Remove the adjust nut and one spring from the quick release, and install the quick release rod into the wheel axle. Install the spring (small end towards the center of the wheel) and screw on the adjust nut by turning

in a clockwise direction.

Tighten the nut only three turns

(final adjust- ment will be

made after the wheel is

installed). Open the brake quick release

as shown in Fig. 8 by squeezing the brake pads together with your right hand, and pulling down and then rotating the quick release lever in the clock-wise direction with your left hand.

The Duallie's drop outs, Fig. 9, are slotted to receive the axle of the

wheel. Slide the wheel into the dropouts so that the quick release

lever is on the right hand side as you

face the stroller. Make sure the

wheel is centered

in the frame and that the axle is touching the back

of the drop out slot.

7The quick release is NOT a nut and bolt system. It is a cam-activated tightening mechanism. Securely tighten the quick release as follows: Turn the quick release lever to a 90 degree angle to the dropout, Fig. 10. Keep the quick release lever from turning while you hand tighten the adjusting nut by turning it in the clockwise direction until it comes in contact with the stroller dropout. Turn the quick release lever towards the rear of the stroller to the closed position, Fig. 11. The word CLOSE should be clearly visible and the quick release lever

should be parallel to the stroller frame tube. It should require considerable pressure to close the lever when it is properly adjusted. If you do not feel this resistance, turn the quick release lever back to the adjusting position, Fig. 10. Hand tighten the adjusting nut by one or two more turns in the clockwise direction. Move the quick release lever toward the closed position, Fig. 11. When properly adjusted, it requires 80-105 inch - pounds of pressure to move the lever to the fully closed position. NOTE: Follow all instructions exactly. If you are unsure how to operate the quick release, consult your dealer.

8PARKING BRAKE: The brake is a parking brake, it prevents the

stroller from moving while loading and unloading it. The parking brake is not

designed as

astopping brake. We do not recommend using the brake to stop the stroller

when it is moving. The brake is intended to

park the stroller on flat surfaces not on inclines. Never leave your children in the stroller unattended with or without the parking brake set! After installing the front wheel, the brake caliper will need to be placed in the closed position. Close the brake quick release, as shown in Fig. 8, by squeezing the brake pads against the wheel with your right hand and rotating the brake quick release lever in the counter clock-wise direction with your left hand until it points downward.

To set the parking brake, squeeze the brake lever and

depress the button shown in Fig. 12 then release lever. When the brake is properly

set, the button will remain depressed and the lever will appear

as shown in Fig. 13.

To release the parking brake, squeeze the

brake lever and note

how button “pops” up. For the parking brake

to work correctly, it is critical that the brake

be adjusted properly. Proper adjustment includes three main points:

1)that the pads contact the rim correctly, 2) that the brake is centered on the frame, and 3) that the distance from the pads to the rim is about 3/16 of an inch as shown in Fig. 14. Squeeze the brake lever and verify that the brake pads contact the rim as shown in Fig. 15. If they are misaligned, use a 10mm wrench to loosen brake nuts, slide pads into correct position and tighten securely. The cable tension is pre-adjusted at the factory yet the brake cable will need periodic adjustment (as the cable stretches slightly and the black cable housing

compresses over time).

(OVER)

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BOB Duallie operating instructions Over, Fender Screws