SECTION 9: TROUBLE SHOOTING GUIDE

Trouble

Possible Cause(s)

Corrective Actions

 

 

 

 

 

Engine fails to

1.

Blade control handle disengaged.

1.

Engage blade control handle.

start

2.

Spark plug wire disconnected.

2.

Connect wire to spark plug.

 

3.

Dirty aircleaner.

3.

Refer to the engine manual.

 

4.

Primer button not depressed.

4.

Refer to the engine manual.

 

5.

Throttle control lever (if so equipped) not in

5.

Move throttle lever to FAST or START position.

 

 

correct starting position .

 

 

 

6.

Fuel tank empty or stale fuel.

6.

Fill tank with clean fresh gasoline.

 

7.

Blocked fuel line

7.

Clean fuel line.

 

8.

Faulty spark plug.

8.

Clean, adjust gap or replace.

 

9.

Engine flooded.

9.

Refer to the engine manual.

 

 

 

 

 

Engine runs

1.

Spark plug wire loose.

1.

Connect and tighten spark plug wire.

erratic

2.

Blocked fuel line, if equipped, or stale fuel.

2.

Clean fuel line; fill tank with clean, fresh gasoline.

 

3.

Vent in gas cap plugged.

3.

Clear vent or threads or replace.

 

4.

Water or dirt in fuel system.

4.

Drain fuel tank. Refill with fresh fuel.

 

5.

Dirty air cleaner.

5.

Refer to the engine manual.

 

6.

Carburetor out of adjustment.

6.

Refer to the engine manual.

 

 

 

 

 

Engine

1.

Engine oil level low.

1.

Fill crankcase with proper oil.

overheats

2.

Dirty aircleaner.

2.

Refer to the engine manual.

 

3.

Air flow restricted.

3.

Stop engine and disconnect spark plug wire.

 

 

 

 

Remove blower housing and clean.

 

4.

Carburetor not adjusted properly.

4.

Refer to the engine manual.

 

 

 

 

 

Occasionally

1.

Spark plug gap too close.

1.

Adjust gap to .030".

skips at high

2.

Carburetor idle mixture adjustment

2.

Refer to the engine manual packed with your unit.

speed

 

improperly set.

 

 

 

 

 

 

 

Idles poorly

1.

Spark plug fouled, faulty or gap too wide.

1.

Reset gap to .030" or replace spark plug.

 

2.

Carburetor improperly adjusted.

2.

Refer to the engine manual.

 

3.

Dirty air cleaner.

3.

Refer to the engine manual.

 

 

 

 

 

Excessive

1.

Cutting blade loose or unbalanced.

1.

Tighten blade and adapter. Balance blade.

vibration

2.

Bent cutting blade.

2.

See an authorized service dealer.

 

 

 

 

 

Mower will not

1.

Wet grass.

1.

Do not mow when grass is wet; wait until later to cut.

mulch grass

2.

Excessively high grass.

2.

Mow once at a high cutting height, then mow again

 

 

 

 

at desired height or make a narrower cutting swath

 

 

 

 

(1/2 width).

 

 

 

 

 

Uneven cut

1.

Wheels not positioned correctly.

1.

Place all four wheels in same height position.

 

2.

Dull blade.

2.

Sharpen or replace blade.

 

 

 

 

 

NOTE: For repairs beyond those listed above, contact a Bolens authorized service dealer.

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Bolens 416 manual Trouble Shooting Guide, Trouble Possible Causes Corrective Actions