SHARPENING OR REPLACING CHIPPER BLADE

Because the engine on this unit has a tapered crankshaft, a special impeller removal tool (part number 753-0900) is required to remove the impeller assembly. For further assistance, contact your Sears Service Center.

NOTE: When tipping the unit, empty the fuel tank and keep engine spark plug side up.

Disconnect and ground the spark plug wire.

Remove the front hubcaps, lock nuts, front wheels, and wave washers that attach to the pivot arm assemblies. See Figure 17.

Remove the shoulder screws and bell washers that go through the pivot arms and height bracket adjusters to the front support brace.

Pivot Arm Assembly

 

Bell Washer

 

Wave Washer

 

Hubcap

Height Adjustment

 

Bracket

 

Shoulder

 

Screw

Lock Nut

 

Figure 17

Remove the three screws on the upper housing that secure the nozzle cover and the nine screws that secure the lower housing to the upper housing. See Figure 18.

Housing

 

Screws

 

Nozzle

Lower Housing

Screws

Screws

 

Figure 18

Remove lock nut that secures flail screen to the lower housing. The flail screen does not have to be removed. Refer to Figure 15.

Remove the hex bolt, lock washer, and flat washer that secure the impeller assembly to the crankshaft. See Figure 19.

Upper

Housing

Chipper

Blade

Impeller

Assembly

Hex Bolt

Lock Washer

Flat Washer

Flail

Blade

BOTTOM VIEW

Figure 19

Apply lubricant to the threads of impeller removal tool and then thread the tool into the crankshaft. Stop when the impeller assembly can move on the crankshaft.

Remove the impeller assembly from the crankshaft. Unthread the impeller removal tool from the impeller assembly.

Remove the chipper blade using a 3/16" allen wrench on the outside of the blade and 1/2" wrench on the underside of impeller assembly.

Replace or sharpen chipper blade.

When sharpening blade, protect hands by using gloves and follow the original angle of grind.

Reassemble by performing the previous steps in reverse order.

Tighten blade screws to 210 - 250 in-lbs.

Tighten impeller bolt to 375 - 425 in-lbs.

NOTE: Make certain chipper blade is reassembled with the sharp edge facing upward. See Figure 20.

Flail

Chipper

Blade

Blade

 

 

Impeller

 

Assembly

Figure 20

15

Page 15
Image 15
Bolens 769-00407 manual Sharpening or Replacing Chipper Blade, Disconnect and ground the spark plug wire