Bontrager 231793 service manual Freehub body seal

Freehub body seal

Fig. 12G

Fig. 13G

teeth.

5.Install the seal into the freehub body with the lip toward the outside of the hub (Fig. 13G).

6.Push the pawls in with

a screwdriver as you slide the complete freehub body onto the axle (Fig. 14G). Check the align- ment to avoid excessive force which could damage the spring.

7.Grease the freehub end and axle end.

8.Clean and lightly grease the right end nut and end seal (Fig. 15G). Replace the end seal on the end nut with the lip fac- ing the inside.

9.Place the complete end nut onto the axle and tighten it by hand.

10.Place the wheel with the left end of the axle in the axle vise and tighten the right end nut to 150 lb•in (17Nm).

11.Turn the wheel over and clamp the right end nut in the vise.

12.Grease the bearing.

13.Clean and lightly grease the left end nut and end seal. Replace the end seal on the end nut with the lip facing the inside.

9.Place the complete left end nut onto the axle and tight- en it by hand.

10.Tighten the end nut to

150 lb•in (17Nm).

After completely assembling the hub, check for proper functioning by spinning the freehub body. If the pawls do not click into place, the spring may not have been cor- rectly installed, or there could be too much grease in the freewheel.

Fig. 14G

Fig. 15G

Exploded view and Parts list

4

7

1

2

3

5

18

6

7		17
	8

9			16
10	11
		12
		13
		14	15

Pos	Description
1	End nut
2	V-seal, left
3	Bearing, left
4	Axle
5	Retaining bolt
6	Driver
7	Pawl
8	Pawl spring
9	Roller retainer
10	Bearing shell
11	Bearing, right
12	Spacer
13	Freehub seal
14	Freehub body
15	V-seal, right
16	End nut, right
17	Nut cap
18	Hub shell

2003 Bontrager Service Manual 23