Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 33675 Rev. A
2 | Secure Lift |
Figure G
VEHICLE |
Attach Mounting Brackets to Vehicle Frame
Mounting bolts must be routed horizontally through the verti- cal face of the “L” brackets and framing members as shown in Figures D, E and F.
Eight
| “Channel” Framing Member |
Hex | Figure D |
Nut |
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Lock
Washer
Flat
Washer
Bracket3/8-16 x
Hex Bolt
“Box” Framing Member
VEHICLEMEMBER
CHASSIS
Align mounting clamps with
VEHICLEMEMBER CHASSIS
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| MEMBER | |
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| CHASSIS |
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| Lift | |
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| Housing | |
| Lift |
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Stud |
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Jam Nuts | Clamp |
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| Figure I | |||
Flat | Lift Clamp | |||
| Lift | |||
Washer |
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| Jam Nuts | Jam Nuts | Housing | |
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| Flat Washer |
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| Figure H | Lift Clamp |
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| Flat Washer |
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Channel Frame Applications: Secure mounting bolts as speci- fied in Figure D.
Figure E
Hex
Flat Nut
Washer
Position and secure lift.
Jam Nuts |
Box Frame Spacers: Position tubing spacers as shown at right to prevent collapsing the box frame. Carefully drill a 25/64" (.390") diameter mount- ing hole through one side of the box frame. Drill a 5/8" (.625") diameter hole through the opposite side of box frame to allow installation of spacer. Cut spacer tubing to length (equal to thickness of box frame).
Bracket | BO |
| |
| VEXHICLE |
| FRAME |
Hex Bolt
Flat Washer
Lock
Washer
Spacer
5/8"
Diameter
25/64" Hole
Diameter
Hole
Thread two 3/4" hex jam nuts fully onto each mounting bracket
Carefully position lift under vehicle (aligned with mounting brackets). Position (slide) the four lift mounting clamps along the sides of the lift hous- ing until aligned with mounting bracket
Note: The two outboard mounting brackets should be positioned a maximum of 16” from the end of the cassette. See Figure J.
Carefully raise lift into position as high as possible (height adjustment outlined below). Place one large diameter flat washer onto each mounting bracket all- thread stud. Thread two 3/4" hex jam nuts fully onto each
Shift lift and mounting brackets
Tighten the 3/8" bolts securing mounting brackets to the frame. Torque Specifications: 25 to 30 foot pounds.
Dimensions A, B, C and D must be equal
B | (within 1/16"). |
Note: A longer
All fasteners must meet FM- VSS 571.403 Section 6.3.
Shipping Block Removal: Wood blocks are placed in the lift housing to prevent lift dam- age during shipment. Remove shipping blocks from platform and carriage before running (activating) lift. Refer to
Shipping Block Removal
Instruction 28942.
Box | Flat | Hex | ||
Hex Bolt | Bracket | Framing | Washer | Nut |
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| Member |
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Flat Washer |
| Spacer | Lock | |
| Washer |
“Box” Framing Member | Assembled | Spacer Tubing |
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| Length: Equal |
Figure F |
| to thickness of |
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| box frame. |
Height Adjustment
The lift housing must be aligned with vehicle chas- sis. Adjust the 3/4" hex jam nuts on the
In-Out Positioning
Position the lift to achieve a 2” overlap between the deployed inboard barrier and the vehicle floor.
Tighten upper set of 3/4" hex jam nuts (with flat washer) down to the lift mounting clamps. Tighten jam nuts. Torque Specifications: 100 to 120 foot pounds.
VEHICLEMEMBER
CHASSIS
A
D
C
VEHICLEMEMBER
CHASSIS
” | Figure J |
16 |
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Maximum |
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