Oilless Compressors

Troubleshooting Chart (Continued)

Symptom

Possible Cause(s)

Corrective Action

Compressor runs

1.

Excessive air usage, compressor too

1.

Decrease usage or purchase unit with higher air

continuously and air

 

small

 

delivery (SCFM)

output is lower than

2.

Air leaks in piping (on machine or in

2.

Replace leaking components or tighten as necessary

normal/low discharge

 

outside system)

 

 

pressure

3.

Broken inlet valves

3.

Replace pump assembly

 

4.

Piston ring worn

4.

Replace piston assembly

 

 

 

 

 

Excessive moisture in

1.

Excessive water in tank

1.

Drain tank, tilt tank to remove moisture

discharge air

2.

High humidity

2.

Move to area of less humidity; use air line filter

 

 

 

 

NOTE: Water condensation is not caused by

 

 

 

 

compressor malfunction

 

 

 

 

 

Compressor runs

1.

Defective pressure switch

1.

Replace pressure switch

continuously and safety

2.

Defective safety valve

2.

Replace safety valve with genuine replacement part

valve opens as pressure

 

 

 

 

rises

 

 

 

 

 

 

 

Excessive starting and

Excessive condensation in tank

Drain more often

stopping (auto start)

 

 

 

 

Notes

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Campbell Hausfeld FP2040 operating instructions Oilless Compressors Troubleshooting Chart