INTAKE |
CONNECTION |
BURNER |
PRIMARY HEAT | BURNER |
EXCHANGER | ENCLOSURE |
(BEHIND CELL |
|
INLET PANEL) |
|
GAS VALVE | ENCLOSURE | |
AUXILIARY | PRIMARY HEAT | |
JUNCTION BOX | EXCHANGER | |
VENT OUTLET | (BEHIND CELL | |
INLET PANEL) | ||
CONDENSING | ||
CAP AND | ||
HEAT | ||
CLAMP | ||
EXCHANGER | ||
(UNUSED | ||
(BEHIND CELL | ||
DRAIN | ||
INLET PANEL) | ||
CONNECTION) | ||
PRESSURE | ||
| ||
SWITCHES | VENT OUTLET | |
INDUCER MOTOR | CONTROL | |
| ||
CONDENSATE | CENTER | |
BLOWER | ||
TRAP | ||
MOTOR AND | ACCESS PANEL | |
SAFETY | ||
BLOWER | INTERLOCK | |
ASSEMBLY | SWITCH |
AIR FILTER AND
RETAINER
COMBUSTION- |
AIR INTAKE |
CONNECTION |
AUXILIARY |
JUNCTION BOX |
VENT OUTLET |
INDUCER MOTOR |
WIRE |
CONNECTOR |
CONDENSING |
HEAT |
EXCHANGER |
(BEHIND CELL |
INLET PANEL) |
INDUCER |
HOUSING |
DRAIN TUBE |
CONDENSATE |
TRAP |
AIR FILTER
AND RETAINER
GAS VALVE
CAP AND CLAMP (UNUSED DRAIN CONN.)
INDUCER MOTOR
VENT
OUTLET
PRESSURE
SWITCHES
CONTROL
CENTER
BLOWER
ACCESS
PANEL
SAFETY
INTERLOCK
SWITCH
MOTOR AND BLOWER ASSEMBLY
320720
A01026
Fig. 1 - Two-Stage, Two-Speed and Fixed-Capacity
Model(s) in Upflow Orientation
Remove Inducer Assembly
1.If not previously disconnected, disconnect inducer motor wire connector at
2.If not previously disconnected, disconnect pressure switch wires.
3.Remove collector box pressure switch tube from pressure switch.
4.Remove four screws attaching inducer housing to cell pan- el.
NOTE: Inducer housing, inducer motor, and pressure switch(es) should be removed as 1 assembly.
Install Primary Cell Inlet Panel
1.Remove four screws attaching condensing heat exchanger assembly to primary cell inlet panel.
2.Remove screws attaching primary cells to primary cell in- let panel.
3.Remove main limit and shield from primary cell inlet pan- el. Note orientation of shield and direction of main limit for reassembly.
4.Remove primary cell inlet panel by lifting panel off con- densing heat exchanger collector box.
5.Slide new inlet cell panel over condensing heat exchanger collector box.
6.Attach primary cell inlet panel to primary cells by doing the following:
a.Center primary cell inlet panel over primary cell open- ings.
b.Use an awl to align holes and start ALL screws (provided in kit) in primary cells.
c.After all screws are started, check position of fiberglass gasket and tighten screws in cells.
7.Install main limit and shield in primary cell inlet panel.
A93407
Fig. 2 - Variable-Speed Model in Upflow Orientation
NOTE: Visually check location of main limit and shield to ensure shield is not touching primary cells. If shield is touching, short cycling of limit will occur.
8.Reinstall condensing heat exchanger assembly to primary cell inlet panel.
Reinstall Inducer Assembly
1.Inspect connector box gasket where inducer housing will mate.
NOTE: If gasket is damaged in any way, it must be repaired. To repair, apply a small bead of G.E. RTV 162, G.E. 6702, or
2.Attach inducer assembly to cell panel by aligning four screws through inducer housing spacers. Tighten screws to secure.
3.Attach collector box pressure switch tube to pressure switch. See tubing diagram of furnace for proper location attachment.
4.If control was removed from furnace with whole cell panel assembly, reconnect inducer motor wire connector at
5.If control was removed from furnace with whole cell panel assembly, reconnect pressure switch wires. Refer to wiring diagram on furnace for proper attachment.
Reinstall Burner Enclosure Assembly
1.Position burner enclosure gasket between the burner box and inlet cell panel and secure burner box on inlet cell panel using screws removed earlier.
2.Connect pressure tube to gas valve.
3.Inspect gasket, then install intake housing on burner en- closure.
3