12 Room Air Conditioner
Installation
Flaring Work
Main cause for gas leakage is due to defect in flaring work. Carry out correct flaring work in the
following procedure.
Cutting Tubes
1. Use pipe cutting/flaring kit purchased locally.
2. Measure the distance between the indoor and
the outdoor unit.
3. Cut the pipes a little longer than measured
distance.
4. Cut the cable 1.5m(59.1in) longer than the pipe
length.
Burrs removal
1. Completely remove all burrs from the cut cross
section of pipe/tube.
2. Put the end of the copper tube/pipe in a
downward direction as you remove burrs in
order to avoid dropping burrs into the tubing.
Putting nut on
• Remove flare nuts attached to indoor and
outdoor unit, then put them on pipe/tube having
completed burr removal.
(not possible to put them on after flaring work)
Flaring work
1. Firmly hold copper pipe in a Bar in the dimension shown in the table below.
2. Carry out flaring work with the flaring tool.
Copper
pipe
90°Slanted Uneven Rough
Pipe
Reamer
Point down
Flare nut
Copper tube
mm inch mm inch
Ø6.35 1/4 1.1~1.3 0.043~0.051
Ø9.52 3/8 1.5~1.7 0.059~0.067
Ø12.7 1/2 1.6~1.8 0.063~0.071
Ø15.88 5/8 1.6~1.8 0.063~0.071
Ø19.05 3/4 1.9~2.1 0.075~0.083
Outside diameter A
Bar
Copper pipe
Clamp handle Red arrow mark
Cone
Yoke
Handle
Bar
"A"