1st

12 Insert Valve into Sideburner Tube and snap valve cup

into bottom of shelf (see inset for proper engagement). Place Sideburner Knob.

2nd

Items to Assemble:

14 1 Chain with Coupling

1 Match-Holder

Remove coupling from chain.

See Use & Care Manual for

Place “AAA” battery into module, secure with Button.

3rd

Attach long wire from beneath console to electrode beneath Sideburner.

2nd Button

Sideburner

Knob

+

–

Battery

1st

3rd

IMPORTANT

Proper tube-to-valve engagement

Place end of chain through hole, reattach coupling to end of chain. Thread eyelet on other end of chain into loop of match holder.

Back of Grill

“Match Lighting Instructions”

Remove coupling from chain

Eyelet End

Match-Holder

13

Items to Assemble:

 

 

1 Grease Clip

Hang grease clip from center of grill bottom.

Use an empty soup can (not included) to hang from grease clip.

!CAUTION

•Failure to install can in clip will cause hot grease to drip from bottom of grill with risk of fire or property damage.

 

15

Items to Assemble:

 

 

1 LP Tank

 

 

 

 

Wing-Nut

 

Loosen wing-nut on tank retainer.

 

 

Center base of tank in notches between wheels.

Notch in Tank

 

Lower tank retainer onto tank and tighten the wing-nut.

 

 

 

Retainer

Center of

LP tank is shipped empty. Fill and leak check before

Hose going

attaching to grill and regulator.

to Sideburner valve

grill bottom

 

 

 

 

Grease clip

See Use and Care to perform the “Burner Flame Check”

 

and important safety instructions before using

 

 

Regulator

 

 

 

Facing

Front

! CAUTION

• Tank collar opening must face to front of cart once tank is

Tank

attached.

 

• Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire.

Parts List - Model 4638263

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Key Qty. Description

Part #

Key Qty. Description

Part #

 

 

 

 

 

 

 

 

 

 

A

1

Condiment Wire

4151005

AA

1

Right Leg

4503147

 

 

 

 

 

 

 

 

 

 

B

3

Tent Frame

4151014

BB

1

Left Leg

4503148

 

 

 

 

 

 

 

 

 

 

C

1

Deep Dish

4152039

CC 1

Console Assembly . . .

4530047

 

 

 

 

 

 

 

 

 

 

D

1

Cooking Grid, 12” . . . .

4152054

DD

1

Ignitor

4153186

 

 

 

 

 

 

 

 

 

 

E

1

Cooking Grid, 15” . . . .

4152055

EE

1

Rotisserie Ignitor Wire

4153806

 

 

 

 

 

 

 

 

 

 

F

2

Wheel

4154417

FF

1

Sideburner Valve Cup . 4154476

 

 

 

 

 

 

 

 

 

 

G

1

Sideburner Toolholder. 4154519

GG 1

Sideburner Ignitor Wire 5156110

 

 

 

 

 

 

 

 

 

 

H

1

Condiment Tray

4154528

HH

1

Grill Bottom

4508387

 

 

QQ

 

MM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

1

Sideburner Grate . . . .

4156179

II

3

Burner

5068016

 

 

 

 

 

 

 

 

 

 

J

1

Chef’s Delite

4156455

JJ

1

Left Shelf Assembly . .

4520016

 

 

 

 

L

 

 

D

E

 

K

1

LP Tank

4158015

KK

1

Sideburner Assembly . 4520018

 

J

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- -

1

Spit Rod

4158063

LL

1

Sideburner Burner . . .

5068017

 

 

 

U

 

 

M

 

 

I

L

3

Burner Tent

4500226

MM 1

Grill Lid

4570044

 

 

V

 

II

 

 

 

 

 

 

 

 

TT

 

OO

 

 

 

 

 

 

 

 

 

 

JJ

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Z

 

 

 

 

KK

M

1

Rotisserie Burner

4500249

- -

1

Grill Cover

4985710

 

 

 

 

 

 

 

 

 

 

DD NN

 

 

 

 

N

1

Tank Retainer . . .

4503105

NN 1

Rotisserie Knob

4154214

 

 

 

SS

 

 

 

 

LL

 

 

 

HH

 

 

 

 

 

 

O

1

Storage Shelf . . .

4503107

OO 1

Sideburner Knob

4154471

 

 

 

Y

 

 

Y

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

1

Tank Support. . . .

4503114

PP

3

Control Knob

4154507

A

 

T

CC

 

S

AA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T

 

FF

 

 

 

 

 

 

 

 

 

H

BB

 

S

 

 

 

 

Q

1

Upper Panel . . . .

4503119

QQ 1

Heat Indicator

4157142

 

 

 

GG

 

 

 

 

 

 

EE

PP

 

N

 

 

R

1

Lower Panel . . . .

4503121

RR

1

AAA Battery

4153177

 

 

 

 

 

RR

 

C

 

 

 

 

 

 

 

K

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- -

1

Rotisserie

4507294

SS

1

Button

4157156

 

 

 

 

Q

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

2

#10x1/2” Screw, Self-tap4080043

- -

1

Hardware, Cart Assy . .

4254009

 

O

 

 

 

 

 

 

 

 

T

2

Pivot Pin

4080066

- -

1

Hardware, Shelf

4254012

 

 

X

 

 

 

P

 

F

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U

3

3/16 Pal Nut

4153096

- -

1

Hardware, Swing Grid. 4254018

 

UU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

 

 

 

 

 

 

 

V

1

Ignitor Wire

4153184

TT

1

Shield

4501356

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

2

Caster

4154261

UU 1

Grease Clip

5156607

 

 

 

 

 

 

 

 

 

 

X

2

Caster Socket

4154514

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

2

Hitch Pin

4156515

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Z

2

Carry-over Tube

4500228

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4638263 / 1–4165052 (02-13-02)

4638263

ASSEMBLY MANUAL

THIS GRILL IS FOR OUTDOOR USE ONLY

CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.

INSTALLER/ASSEMBLER: Leave these instructions with consumer.

CONSUMER: Keep this manual for future reference.

!WARNING

Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.

!CAUTION

Some parts may contain sharp edges

–especially as noted in the manual! Wear protective gloves if necessary.

If you have any questions or need assistance during assembly, please call 1-800-241-7548.

Visit us on the web at:

www.charbroil.com

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Char-Broil 4638263 important safety instructions See Use & Care Manual for, Back of Grill Match Lighting Instructions

4638263 specifications

The Char-Broil 4638263 is a compelling gas grill designed to elevate outdoor cooking experiences. Its robust construction and innovative features make it a favorite among both novice cooks and seasoned grill masters. One of the grill’s standout characteristics is its four main burners, which offer a total output of 36,000 BTUs. This powerful heat ensures that food can be cooked quickly and evenly, allowing for professional-grade grilling results.

Equipped with a porcelain-coated cooking grates, the Char-Broil 4638263 provides a generous cooking surface, measuring 475 square inches. This ample space allows for grilling multiple items simultaneously, making it ideal for family gatherings and social events. The grates are designed to retain heat effectively, further enhancing cooking efficiency and ensuring beautiful grill marks.

One of the innovative technologies featured in this model is the TRU-Infrared cooking system. This patented technology is designed to minimize flare-ups while maximizing heat distribution across the cooking surface. This means users can achieve perfect searing and juiciness in their meats without worrying about burning or drying them out. Additionally, the TRU-Infrared system helps improve fuel efficiency, allowing for a longer grilling period on a single propane tank.

The Char-Broil 4638263 also boasts a convenient side burner, providing additional space for cooking side dishes or sauces. This feature not only adds versatility but also enhances the overall cooking experience by allowing a full meal to be prepared simultaneously. The lid-mounted temperature gauge assists cooks in monitoring heat levels, ensuring precision in cooking.

Durability is a key characteristic of the Char-Broil 4638263, as it features stainless steel construction that is both attractive and resistant to rust and corrosion. The grill is equipped with wheels for easy mobility, making it convenient to store or reposition in the outdoor space as needed.

Overall, the Char-Broil 4638263 combines practical features with advanced grilling technology, making it an excellent choice for those who value performance and convenience in their outdoor cooking. Its thoughtful design and powerful capabilities cater to various grilling styles, from slow-roasting meats to quick-weeknight dinners, making it a versatile addition to any backyard.
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