Chromalox®

Installation Instructions

SERVICE REFERENCE

DIVISION 4

SECTION GEN

SALES

 

POO401-9

REFERENCE (Supersedes POO401-8)

 

 

161-053241-001

DATE DECEMBER, 2008

General Recommendations

on the Use of Electric Heating Elements

GENERAL

Safety Guidelines

The safety and performance of this heater is dependent upon prop- er handling, installation, control and maintenance. Since we cannot anticipate all conditions under which this information and heater, or this heater in combination with other manufacturer’s products may be used, it is advised that you conduct your own tests to determine the safety and suitability of this heater in combination with other products in your application.

The Safety Alert Symbol: is found throughout these installa- tion instructions to identify potential hazards that can result in person- al injury. The seriousness of the potential risk is identified by one of these three words:

DANGER – will result in serious injury or death.

– could result in serious injury or death.

Read and follow these instructions to minimize risks of electric shock or fire. Save these instructions for future reference.

The electric heating element(s) supplied herein are of rugged con- struction and if properly installed, operated and maintained, are designed for long life and dependable, trouble-free service.

The system designer is responsible for the safety of this equipment and should install adequate back-up controls and safety devices with their electric heating equipment. Where the conse- quences of failure could result in personal injury or property damage, back-up controls are essential.

– may result in minor or moderate injury.

INSTALLATION

ELECTRIC SHOCK HAZARD. Disconnect all power before installing or servicing heater. Failure to do so could result in personal injury or property dam- age. Heater must be installed by a qualified person in accordance with the National Electrical Code, NFPA 70.

ELECTRIC SHOCK HAZARD. Any installation involv- ing electric heaters must be performed by a quali- fied person and must be effectively grounded in accordance with the National Electrical Code to eliminate shock hazard.

FIRE/EXPLOSION HAZARD. Since electric heaters are capa- ble of developing high temperatures, extreme care should be taken to:

A. Avoid mounting heaters in an environment containing combustible liquids, gases or vapors.

B.Avoid contact between heaters and combustible materials.

C.Keep combustible materials far enough away to be free of the effects of high temperatures.

Failure to comply could result in personal injury or property damage.

High heating efficiency, low sheath temperatures, and long heater life result when electric heaters are properly installed.

1.Heater mounting must allow for heater expansion without sacri- ficing heat transfer efficiency.

2.Electric heaters should not be bent or deformed because heater insulation can be damaged, leading to electrical problems and a short heater life.

3.Clamp-on heaters should be securely clamped to clean, smooth, metal surfaces. No insulation should contact sheath.

4.Cartridge heaters, when inserted, should be provided with snug fit- ting holes. Use heat transfer and release compound as required.

© 2010 Chromalox, Inc.

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Chromalox POO401-9 installation instructions Chromalox, Installation Instructions, General, Safety Guidelines

POO401-9 specifications

The Chromalox POO401-9 is a high-performance heating solution designed to meet the needs of various industrial applications. This versatile electric heater is renowned for its reliability and efficiency, making it an ideal choice for processes requiring precise temperature control and consistent output.

One of the standout features of the POO401-9 is its robust construction. Designed to withstand harsh operating environments, the heater is built with durable materials that ensure longevity and minimize the risk of failure. This resilience is crucial for industries where downtime can lead to significant financial losses.

The POO401-9 utilizes advanced heating technologies that enhance its performance. Its design integrates high-efficiency heating elements that convert electrical energy into heat with minimal losses. This not only improves energy efficiency but also helps in reducing operational costs, making it an economically viable option for long-term use.

Temperature control is a key characteristic of the POO401-9. The heater is equipped with precise temperature regulation systems that allow for accurate and stable heating. This feature is particularly important in applications such as process heating, where maintaining specific temperature parameters is critical for product quality and safety. Users can easily adjust the temperature settings to suit their particular needs, ensuring optimal performance across a range of processes.

Another significant aspect of the Chromalox POO401-9 is its versatility. The heater can be deployed in various applications, including but not limited to chemical processing, water heating, and food production. Its ability to adapt to different systems underscores its utility in complex industrial setups.

Safety is always a top priority in industrial equipment, and the POO401-9 embodies this principle. It includes several safety features designed to protect both the equipment and the personnel operating it. Over-temperature protection mechanisms and reliable thermal cutoffs ensure that the heater operates within safe limits, reducing the risk of accidents and enhancing overall workplace safety.

In conclusion, the Chromalox POO401-9 stands out as a high-quality electric heater offering advanced technologies and robust features. Its efficiency, durability, and versatility make it a popular choice in various industrial applications. With its precise temperature control and comprehensive safety mechanisms, it continues to be a trusted solution for businesses looking to optimize their heating processes.