•Assemble a spacer tube onto each end of the axle as shown in figure 8.
•Assemble a 1" flat washer, a wheel (valve stem facing out), and another 1" flat washer onto the axle as shown in figure 8. Secure the wheel with a 1/8" x
pressing it onto the flat washer. Repeat on other end of axle.
SPACERTUBE
WHEEL
\
1" FLAT WASHER
\
G
T | 1" FLAT | |
| ||
| WASHER | |
HUB CAP | lib | |
1/8" x %1/2" | ||
| ||
| COTTER PIN |
FIGURE 8
•Flip the cart over so that it rests on its wheels.
•Assemble the front tongue on top of the rear tongue
using three 3/8" x 3" hex bolts, 3/8" lock washers and 3/8" hex lock nuts. See figure 9.
HINT: For easier assembly, support the rear tongue with a block of wood.
3/8" X 3"
HEX BOLT
'"TONGUE
_8"LOCK
WASHER _ | :' |
3/8"HEX\
LOCKNUTBLOCK
FIGURE 9
•Assemble the hitch bracket to the front tongue using two 3/8" x
•Assemble the hitch pin to the hitch bracket and tongue, securing it with the 1/8" hair cotter pin. See figure 10.
HITCH BRACKET
HITCH
PIN
HEX BOLT
3/8" x
1/8" HAIR COTTER PIN
.t J
TONGUE
FIGURE 10
Release the latch lock lever and tilt the cart bed back. See figure 11.
Assemble the front panel to the outside of the cart bed, sliding the bottom lip of the panel in between the cart bed and the latch stand bracket. Fasten the panel to the bottom and the sides of the cart bed using eight 1/4" x 5/8" hex bolts, 1/4" lock washers and 1/4" hex nuts. Tighten. See figure 11.
| \ |
| I_"LOCK |
| WASHER |
FRONT | \ |
PANEL | I_"HEXNUT |
| |
| \ |
| 1_"x5/8" |
| HEXBOLT |
1/4"x5_" |
|
HEXBOLT |
|
LATCH
STAND
FIGURE 11
•Tighten the two bolts which were assembled to the latch stand bracket in figure 6.
11
