20.Place a side panel on top of the cart bed flange, inside the lip of the front panel. Fasten the side panel to the front panel using three 1/4" x 5/8" hex bolts and 1/4" nylock nuts. Fasten the side panel to the cart bed flange using two 1/4" x 5/8" hex bolts, 1/4" flat washers and 1/4" nylock nuts. Tighten. See figure 11. Repeat on other side.
Q | ® |
1/4" x 5/8" | _ |
HEX BOLT | 1/4" NYLOCK NUT] |
| L |
FLAT |
|
WASHER |
|
| 1/4" x 5/8" |
1/4" NYLOCK NUT | HEX BOLT |
FIGURE 11
21.Screw a 1/4" hex nut approximately half an inch onto a 1/4" x 1" hex bolt. Insert the bolt into the hole shown in figure 12, in the side of the cart. Fasten the bolt to the cart using a 1/4" nylock nut. Tighten so that the nut is flush with the end of the bolt. Repeat on the other side. See figure 12.
22.Assemble the cross brace to the top rear holes in the side panels using four 1/4" x 5/8" hex bolts and 1/4" nylock nuts. See figure 12.
1/4" NYLOCK NUT | 1/4" × 5/8" | |
HEX BOLT | ||
|
23.Assemble a door latch at each end of the cross brace
using a 5/16" x 3/4" hex bolt, a nylon washer and a 5/16" nylock nut. Place the nylon washer between the door latch and cross brace. Tighten so that latch is snug but will still rotate. See figure 13.
5/16" × 3/4"
HEX BOLT
CROSS
DOOR BRACE
LATCH
5/18" NYLOCK NUT
NYLON
WASHER
FIGURE 13
24.Install the poly hard top using fourteen 1/4" x 3/4" hex bolts and 1/4" flat washers on the outside and
fourteen 1/4" flat washers and 1/4" nylock nuts on the inside. Tighten. See figure 14.
1/4" NYLOCK NUT POLY HARD TOP
1/4" FLAT | / |
|
1/4" NYLOCK NUT
1/4" HEX NUT
FIGURE 12
FIGURE 14
11
