Crown Boiler 16-325 500506

Figure 7: Gas Train - Standard Build

Figure 8: Gas Train - CSD-1 Build, 16-455, 16-520,& 16-585

Contents

Main D E S I G N E D T O L E A D Series 16 Gas-Fired Natural Draft Water Boilers INSTALLATION AND OPERATING INSTRUCTIONS These instructions must be affixed on or adjacent to the boiler. Page Table of Contents I Product Description Page III Before Installing IV Locating the Boiler Page Table 3: Minimum Room Volumes Based On Sixteen Times Boiler Volume By Model Size V Knockdown Boiler Assembly Instructions B. Boiler (Base, Heat Exchanger, Flue Collector) Assembly, Installation & Leak Testing Figure 4: Boiler Shipping Arrangement With Tapping Locations Table 4: Tapping Purpose Chart Page D. Ignition Control & Gas Valve Installation Standard (Honeywell S8610M) Control System E. Ignition Control & Gas Valve Installation CSD-1 Control System Page Page Page VI Air For Combustion and Ventilation Warning Figure 10: Boiler Installed In Confined Space, All Air From Inside Page Page VII Venting Warning Figure 15: Typical Venting Arrangement For The Series 16 Boiler Page Removing An Existing Boiler From A Common Chimney VIII System Piping A. Standard Heating System Piping CAUTION DANGER B. Piping for Special Situations Page Page IX Gas Piping Figure 20: Gas Main Piping And Branch Connections To Boiler X Control System Wiring Sequence of Operation Vent Damper (If Used) DANGER Sequence of Operation Standard Boiler Wiring Sequence of Operation CSD-1 Boiler Wiring Page Page Safety Control Operation XI Start-up and Checkout Page OPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE LIGHTING GAS INLET GAS CONTROL KNOB SHOWN IN "OFF" POSITION POSITION INDICATOR XII Service and Maintenance Page XIII PARTS Page BASE / MANIFOLD ASSEMBLY Page BASE / HEAT EXCHANGER / FLUE COLLECTOR - ASSEMBLY Page JACKET PANEL CARTON FASTENER & TRIM CARTON Page OPTIONAL AUTOMATIC VENT DAMPER KIT