NOTE

SAFE LIGHTING AND OTHER PERFORMANCE CRITERIA WERE MET WITH THE GAS MANIFOLD AND CONTROL ASSEMBLY PROVIDED ON THE BOILER WHEN THE BOILER UNDERWENT THE TESTS SPECIFIED IN Z21.13.

XI Start-up and Checkout

Use the following procedure for initial start-up of the boiler:

1)Make sure that the boiler is filled with water to the normal water line (28 3/4 inches above the floor or pad on which the boiler is installed)

2)Check all new gas piping for leaks and purge piping sections that are filled with air. See Part 4 of the National Fuel Gas Code for additional information on testing and purging gas lines.

WARNING

•NEVER USE A FLAME TO CHECK FOR GAS LEAKS.

•MAKE SURE THAT THE AREA AROUND THE BOILER IS CLEAR AND FREE FROM COMBUSTIBLE MATERIALS, GASOLINE, AND OTHER FLAMMABLE VAPORS AND LIQUIDS.

•DAMPER MUST BE IN OPEN POSITION WHEN APPLIANCE MAIN BURNER IS OPERATING.

3)Verify that vent system is complete and free of obstructions before attempting to fire boiler.

4)Inspect all wiring for loose or uninsulated connections.

5)Make sure the main burners are seated properly in the rear of burner tray and on orifices.

6)Adjust steam pressure limit control for a cut-in pressure of 0.5 psi and a differential pressure of 1 psi.

7)Adjust thermostat to the highest setting.

8)Start the boiler using the appropriate lighting instructions for the gas valve on the boiler on pages 25-28.

9)Upon initial start-up, the gas train will be filled with air. Even if the gas line has been completely purged of air, it may take several tries for ignition before a flame is established. Once a flame has been established for the first time, subsequent calls for burner operation should result in a flame on the first try.

10)Observe pilot burner flame:

•See Figure 20 for standing pilot. Pilot burner should produce single steady medium blue flame covering around 3/8” to ½” of thermocouple tip.

•See Figure 21 for intermittent ignition. Pilot burner produces three flames. The center one should be a steady medium blue flame covering around 3/8” to ½” of spark electrode/flame rod.

12)Make sure vent damper is in open position when main burners are firing.

13)Inspect the main burner flames visible through the observation port in burner access panel. The flame should be stable and mostly blue (see Figure 22). No yellow tipping should be present; however, intermittent flecks of yellow and orange in the flame are normal.

14)Check entire gas train for leaks using soap and water or other approved leak detection method while boiler is firing. Fix any leaks found immediately.

15)Run gas valve safety shutdown test:

•For standing pilot boiler models, disconnect the thermocouple from gas valve. Both pilot burner and main burners should stop firing.

•For intermittent ignition boiler models, with main burners firing, disconnect ignition cable from ignition module. Both pilot burner and main burners should stop firing.

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Crown Boiler BSI103, BSI241, BSI276, BSI345, BSI379, BSI138, BSI172, BSI069, BSI207, BSI310 XI Start-up and Checkout, 2423
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BSI069, BSI345, BSI207, BSI172, BSI241 specifications

Crown Boiler Company is renowned for its high-quality heating solutions, with a diverse range of models designed to meet various residential and commercial needs. Among their popular offerings are the BSI series, which includes the BSI379, BSI138, BSI310, BSI276, and BSI103 models. Each of these boilers comes with distinct features, technologies, and characteristics that cater to different applications and preferences.

The Crown Boiler BSI379 is a powerful and efficient boiler designed for residential use. It features a stainless steel heat exchanger that enhances durability and improves heat transfer efficiency. The BSI379 operates on natural gas, providing a high thermal efficiency rating which helps to reduce energy costs. With a compact design, it can fit conveniently in various installations, making it a versatile choice for homeowners.

The BSI138 model is another excellent option for smaller residential spaces. It is equipped with advanced technology that allows for quiet operation and minimal environmental impact. This boiler also offers a straightforward control interface, making it easy for homeowners to adjust settings according to their heating needs. The BSI138's lightweight construction and small footprint allow for flexible installation options.

Moving on to the BSI310, this model is designed for medium to larger-sized homes. It features an electronic ignition system that ensures reliable start-up while minimizing gas consumption. The BSI310 also incorporates multiple safety features, including pressure relief valves and limit controls, enhancing user safety during operation. Its robust design ensures efficient heating even in the coldest months.

The BSI276 model is characterized by its sealed combustion design, which improves indoor air quality by preventing drafts and ensuring that all combustion air is drawn from outside. This model is ideal for energy-conscious homeowners seeking environmentally friendly options. Its high-efficiency rating translates to significant energy savings over time, making it a financially wise investment.

Finally, the BSI103 is an entry-level model that retains the quality and reliability associated with Crown Boilers. It is particularly suited for smaller homes or apartments and offers ease of use and maintenance. The BSI103 combines affordability with efficiency, providing a cost-effective heating solution without compromising on performance.

In summary, the Crown Boiler BSI series, comprising the BSI379, BSI138, BSI310, BSI276, and BSI103, showcases a blend of innovative technologies and features. With options suitable for various household sizes and energy needs, Crown Boiler continues to deliver reliable heating solutions that cater to modern homeowners’ demands for efficiency, safety, and convenience. Each model's unique characteristics ensure that users can find the perfect boiler to meet their heating requirements.
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