Section 12: troubleshooting

PROBLEM

 

POSSIBLE CAUSE

 

SOLUTION

 

 

 

 

Jerky Operation

Air in hydraulic system

• Cycle cylinders several times to

 

 

 

 

purge system of air.

 

Cold hydraulic oil

• Run engine to warm oil.

 

• Low hydraulic oil level

• Add oil to level specified.

 

Poor oil circulation

• Change oil filter and clean

 

 

 

 

screen in tractor hydraulic

 

 

 

 

system.

 

• Worn or damaged hydraulic pump

• Repair or replace pump.

 

• Air leak in pump inlet line

• Check, tighten or replace inlet

 

 

 

 

line.

 

 

 

 

Slow Operation

Faulty valve

• Repair or replace valve.

 

• Air in hydraulic system

• Cycle lift cylinders and bucket

 

 

 

 

cylinders several times to free

 

 

 

 

system from air.

 

• Hydraulic oil too heavy

• Change to proper oil.

 

Oil filter plugged

• Clean and replace filter.

 

Slow engine speed

• Increase engine speed rate.

 

• Cylinder piston seals leaking

• Repair (if available) or replace

 

• Valve out of adjustment or malfunctioning

• Adjust, repair or replace.

 

• Tractor hydraulic pump malfunctioning

• Repair or replace pump.

 

• Hydraulic couplers not completely engaged

Connect hydraulic couplers.

 

 

 

 

 

Oil Leaks

Loose hose connections

Tighten fittings.

 

• Fittings or hoses defective

• Use thread sealer on pipe

 

 

 

 

(tapered) threads.

 

• Hydraulic cylinder seals worn or damaged

• Repair seals (if available) or

 

 

 

 

replace cylinder.

 

• Valve components worn or damaged

Repair and/or replace.

 

 

 

 

 

Cannot Raise Load

Low oil supply

Check oil level.

 

Bucket overloaded

Try lighter load.

 

• Hose fittings not fully engaged in couplers

Recouple hoses.

 

• Cylinder piston seal leakage

Repair or replace.

 

• Valve out of adjustment or malfunctioning

Repair or replace.

 

Hydraulic pump malfunctioning

Repair or replace.

 

• Load is greater than boom lift capacity

Check loader specifications.

 

 

 

 

 

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