Vehicle Mounting Kit Installation Instructions

1FK33 2005 - Toyota Tacoma, Reg.Cab, 4 cyl.,

Manual Transmission

(with Max. GVWR & Max. FGAWR ONLY)

IMPORANT NOTE:

It is highly recommended that front “helper springs”, “air shocks”, or other similar devices be installed onto this vehicle to prevent the front suspension from “bottoming out” while carrying a snow plow. The vehicle must also be properly “ballasted” by placing ballast weight behind the centerline of the rear axle so that no more than 62% of the total weight of the vehicle, snow plow, driver, ballast weight, (and any cargo) is placed on the front axle while at the same time not exceeding the Gross Vehicle Weight Rating and Front or Rear Gross Axle Weight Ratings.

1.PRELIMINARY: Remove and store the original equipment front skid / splash pan and the two longitudinal channel struts bolted between the blocker beam (just behind the front bumper) and the front suspension cross member. Remove the three nuts from the bumper attaching bolts at the front of each frame rail. Save all the original equipment fasteners, some will be used to attach the plow mounting, save the remainder for possible reinstallation if the plow mounting is removed. The skid / splash pan and longitudinal st

Leave all fasteners loose or “finger tight” until all components have been installed onto the vehicle or until installation instructions specify to do so.

2.MOUNTING FRAME: Lift the mounting frame (1) up under the front of the vehicle with the slotted holes in the front brackets over the six bumper attaching bolts at the front of the frame rails. Fasten using the six original equipment nuts removed previously. Fasten the rear push angles of the mounting frame (1) to the threaded holes (that the rear of the longitudinal struts were attached to) in the front suspension cross member using four of the original equipment fasteners. Tighten all fasteners fully.

3.FINAL ASSEMBLY AND INSPECTION: Inspect the mounting attachment bolts to be certain that they are all in place and that they are all tight.

OPTIONAL: PLUG MOUNT BRACKET INSTALLATION: Install the Plug Mount Bracket if the harness will be mounted on the frame kit, otherwise, the harness may be routed through the grill, bumper, etc… Using

(2)10-32 x 3⁄4” hex bolts and nylon locknuts, fasten the Plug Mount Bracket to the Plug Mount Bracket

Mounting Tab located on the drivers side of the frame kit receiver. The included 8-32 hardware is used for mounting the hi-amp battery leads to the Plug Mount Bracket, if used.

Curtis International Inc., Division of Curtis Tractor Cab, Inc. 111 Higgins St. Worcester, MA 01616 Telephone (508) 853-2200 Fax (508) 854-3377

4/05 8M ©2005 Curtis Tractor Cab, Inc. Form A3035

Page 3 Page 4
Page 4
Image 4
Curtis 3000 installation instructions Vehicle Mounting Kit Installation Instructions
Page 3 Page 4

3000 specifications

Curtis Instruments, a prominent name in the field of electronic control systems, has developed innovative controllers that cater to a variety of applications. Among their product offerings, the Curtis 3000, 4000, 175, and 2000 series stand out due to their advanced features, cutting-edge technologies, and distinct characteristics.

The Curtis 3000 series is renowned for its robust performance and versatility in electric vehicle applications. This series incorporates sophisticated microcontroller technology, allowing for precise control of motor functions. One of its significant features includes regenerative braking, which enhances energy efficiency by converting kinetic energy back into usable power. Additionally, the system supports programmability, enabling customization to meet specific operational requirements.

On the other hand, the Curtis 4000 series emphasizes high efficiency and user-friendly operation. It is equipped with advanced diagnostic capabilities that help identify issues in real-time, ensuring greater operational reliability. The 4000 series controllers are also designed for a broader voltage range, making them suitable for diverse applications beyond just electric vehicles, including industrial equipment and automated guided vehicles.

The Curtis 175 series is particularly noted for its lightweight design and compact form factor, making it ideal for applications where space is a constraint. This series features a plug-and-play setup, which simplifies installation and maintenance processes. With its high power-to-weight ratio, the 175 series delivers remarkable performance without compromising on efficiency.

Lastly, the Curtis 2000 series is crafted for heavy-duty operations, maximizing performance in demanding environments. This series includes advanced thermal management systems that ensure optimal functioning even under high-stress conditions. One of its standout characteristics is the ability to operate in extreme temperature ranges, making it suitable for various applications, including outdoor equipment and harsh industrial settings.

Across all these series, Curtis Instruments emphasizes durability and reliability. Each controller is constructed to withstand harsh conditions, ensuring a longer lifespan and minimal maintenance. Furthermore, the integration of sophisticated software algorithms allows for enhanced control dynamics, delivering smooth and efficient operation. As Curtis continues to innovate, these series exemplify the company's commitment to advancing electric drive technology and meeting the evolving needs of various industries.
Top Page Image Contents