FIG. 1

 

 

 

 

 

E

F

G

 

H

D25012

 

 

 

 

 

 

 

 

 

 

I

D

J

 

 

 

B

 

 

 

A

 

 

 

 

 

 

C

 

D25013

 

 

 

 

 

 

 

 

E

F

G

H

 

A

 

 

 

 

 

J

 

 

 

 

 

B

D

J

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

C

 

D25023

 

 

 

 

 

 

 

 

FIG. 2

 

HAMMERDRILL MODE

 

MODE PERFORATION-PERÇAGE

G

MODO TALADRO/PERCUTOR

F

 

DRILL-ONLY MODE

MODE PERÇAGE SEULEMENT

MODO SÓLO TALADRO

F

G

HAMMER-ONLY MODE

MODE PERFORATION SEULEMENT

MODO SÓLO MARTILLO

F

G

FIG. 3

 

FIG. 4

J

D

C

Motor

Your DEWALT tool is powered by a DEWALT-built motor. Be sure your power supply agrees with the nameplate markings. Voltage decrease of more than 10% will cause loss of power and overheating. All DEWALT tools are factory tested.

COMPONENTS (Fig. 1)

WARNING: Never modify the power tool or any part of it. Damage or personal injury could

result.

 

A. Variable speed trigger switch

G. Mode selector

B. Main handle

H. Reversing lever

C. Side handle

I. Lock-on button

D. Depth rod

(D25012, D25013 only)

E. SDS Plus® chuck

J. Depth rod release button

F. Mode selector button

 

INTENDED USE

These heavy-duty rotary hammers have been designed for professional drilling and hammerdrilling, screwdriving and light chipping at various work sites (i.e., construction sites). DO NOT use under wet conditions or in presence of flammable liquids or gases.

These heavy-duty rotary hammers are professional power tools. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

Side Handle (Fig. 1)

WARNING: To reduce the risk of personal injury, ALWAYS operate the tool with the side handle properly installed and securely tightened. Failure to do so may result in the side handle slipping during tool operation and subsequent loss of control. Hold tool with both hands to maximize control.

A side handle comes assembled with this rotary hammer. The side handle (C) can be fitted to suit both right-hand and left-hand users.

TO ADJUST THE SIDE HANDLE

1.Loosen the side handle (C) by turning it counterclockwise.

2.Rotate the side handle to the desired position.

3.Tighten the side handle by turning it clockwise.

TO CHANGE SIDES

For right-hand users: slide the side handle clamp over the chuck, handle at the left.

For left-hand users: slide the side handle clamp over the chuck, handle at the right.

Trigger Switch (Fig. 1)

To start the rotary hammer, depress the trigger switch (A). To stop rotary hammer, release the switch.

NOTE: Use lower speeds for starting holes without a centerpunch, drilling in metal, plastics or ceramics, or driving screws. Higher speeds are better for drilling in masonry for maximum efficiency.

VARIABLE SPEED

The variable speed trigger switch (A) permits speed control. The farther the trigger switch is depressed, the higher the speed of the drill.

LOCK-ON BUTTON (D25012, D25013 ONLY)

WARNING: Be sure to release the locking mechanism before disconnecting the plug from the power supply. Failure to do so will cause the hammerdrill to start immediately the next time it is plugged in. Damage or personal injury could result.

The lock-on button (I) is for use only when the rotary hammer is stationary, mounted in a drill press stand or for chipping applications.

Before using the tool each time, be sure that the lock-on button release mechanism is working freely.

For continuous operation, press and hold the trigger switch (A); press the lock-on button (I); release the trigger switch and then release the lock-on button. The tool will continue to run.

To stop the tool in continuous operation, quickly press and release the trigger switch.

Reversing Lever (Fig. 1)

The reversing lever (H) is used to reverse the rotary hammer for backing out fasteners or jammed bits in drill-only mode.

CAUTION: When reversing to clear jammed bits, be ready for strong reactive torque.

To reverse the rotary hammer, turn it off and align the reversing lever (H) with the yellow arrow pointing backward (viewed when holding drill in operating position).

To position the lever for forward operation, turn the rotary hammer off and align the reversing lever

(H) with the yellow arrow pointing forward (viewed when holding drill in operating position).

Mode Selector (Fig. 2)

NOTICE: Tool must come to a complete stop before activating the mode selector button or damage to the tool may result.

DRILL-ONLY MODE

To use drill-only mode, press mode selector button (F) and turn the mode selector (G) so the yellow arrow points to the corresponding symbol as shown. Use drill-only mode for wood, metal, and plastics.

HAMMERDRILL MODE

To use hammerdrill mode, press the mode selector button (F) and turn the mode selector (G) so the yellow arrow points to the corresponding symbol as shown. Use this mode for masonry drilling.

HAMMER-ONLY MODE (D25013, D25023)

For light chiseling, press the mode selector button (F) and turn the mode selector (G) so the yellow arrow points to the corresponding symbol as shown.

NOTE: The yellow arrow on the mode selector MUST be aligned with one of the symbols at all times. There are no operable positions between the positions.

SDS Plus® Chuck (Fig. 1)

WARNING:To reduce the risk of serious personal injury, turn tool off and disconnect tool from power source before making any adjustments or removing/installing attachments or accessories.

WARNING: Burn Hazard. ALWAYS wear gloves when changing bits. Accessible metal parts on the tool and bits may get extremely hot during operation. Small bits of broken material may damage bare hands.

WARNING: Do not attempt to tighten or loosen drill bits (or any other accessory) by gripping the front part of the chuck and turning the tool on. Damage to the chuck and personal injury may occur.

To insert bit, insert shank of bit about 3/4" (19 mm), no further than 7/8" (22 mm) into chuck. Push and rotate bit until it locks in place. The bit will be securely held.

To release bit, pull the chuck sleeve (E) back and remove the bit.

OPERATION

WARNING:To reduce the risk of serious personal injury, turn tool off and disconnect tool from power source before making any adjustments or removing/installing attachments or accessories.

WARNING:To reduce the risk of personal injury, ALWAYS ensure workpiece is anchored or clamped firmly. If drilling thin material, use a wood “back-up” block to prevent damage to the material.

WARNING: To reduce the risk of personal injury, ALWAYS operate the tool with the side handle properly installed and securely tightened. Failure to do so may result in the side handle slipping during tool operation and subsequent loss of control. Hold tool with both hands to maximize control.

Proper Hand Position (Fig. 3)

WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.

WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction.

Proper hand position requires one hand on the side handle (C), with the other hand on the main handle (B).

Overload Clutch

If the drill bit becomes jammed or caught, the drive to the drill spindle is interrupted by the overload clutch. Because of the forces that occur as a result, always hold the machine securely with both hands and take a firm stance.

Drilling Tools

The machine is intended for hammerdrilling in concrete, brick and stone. It is also suitable for drilling without impact in wood, metal, ceramic and plastic.

Drilling (Fig. 1)

WARNING:To reduce the risk of serious personal injury, turn tool off and disconnect tool from power source before making any adjustments or removing/installing attachments or accessories.

WARNING: To reduce the risk of personal injury, ALWAYS ensure workpiece is anchored or clamped firmly. If drilling thin material, use a wood “back-up” block to prevent damage to the material.

Press mode selector button (F) and turn the mode selector (G) to the drill bit symbol for drilling, to the hammer symbol for hammering or to the hammerdrill symbol for hammerdrilling.

DRILLING OPERATION

1.For WOOD, use twist bits, spade bits, power auger bits or hole saws. For METAL, use high- speed steel twist drill bits or hole saws. Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which should be drilled dry. For MASONRY, use carbide- tipped bits or masonry bits. A smooth, even flow of dust indicates the proper drilling rate.

2.Always apply pressure in a straight line with the bit. Use enough pressure to keep the drill bit biting, but do not push hard enough to stall the motor or deflect the bit.

3.Hold tool firmly with both hands to control the twisting action of the drill.

WARNING: Drill may stall if overloaded causing a sudden twist. Always expect the stall. Grip the drill firmly with both hands to control the twisting action and avoid injury.

4. IF DRILL STALLS, it is usually because it is being overloaded. RELEASE TRIGGER IMMEDIATELY, remove drill bit from work, and determine cause of stalling. DO NOT

CLICK TRIGGER OFF AND ON IN AN ATTEMPT TO START A STALLED DRILL – THIS CAN DAMAGE THE DRILL.

5.To minimize stalling or breaking through the material, reduce pressure on drill and ease the bit through the last fractional part of the hole.

6.Keep the motor running when pulling the bit back out of a drilled hole. This will help prevent jamming.

7.With variable speed drills there is no need to center punch the point to be drilled. Use a slow speed to start the hole and accelerate by squeezing the trigger harder when the hole is deep enough to drill without the bit skipping out.

DRILLING IN METAL

An SDS Plus® to round shank adaptor chuck is required. Ensure that tool is in drill-only mode. Start drilling with slow speed and increase to full power while applying firm pressure on the tool. A smooth even flow of metal chips indicates the proper drilling rate. Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which should be drilled dry.

NOTE: Large [5/16" to 1/2" (7.9 mm to 12.7 mm)] holes in steel can be made easier if a pilot hole [5/32" to 3/16" (4 mm to 4.8 mm)] is drilled first.

DRILLING IN WOOD

An SDS Plus® to round shank adaptor chuck is required. Ensure that tool is in drill-only mode. Start drilling with slow speed and increase to full power while applying firm pressure on the tool. Holes in wood can be made with the same twist drills used for metal. These bits may overheat unless pulled out frequently to clear chips from the flutes. For larger holes, use spade bits, power auger bits, or hole saws. Work that is apt to splinter should be backed up with a block of wood.

HAMMERDRILL OPERATION

1.When drilling, use just enough force on the hammer to keep it from bouncing excessively or “rising” off the bit. Too much force will cause slower drilling speeds, overheating, and a lower drilling rate.

2.Drill straight, keeping the bit at a right angle to the work. Do not exert side pressure on the bit when drilling as this will cause clogging of the bit flutes and a slower drilling speed.

3.When drilling deep holes, if the hammer speed starts to drop off, pull the bit partially out of the hole with the tool still running to help clear debris from the hole.

4.For masonry, use carbide-tipped bits or masonry bits. A smooth even flow of dust indicates the proper drilling rate.

Chipping and Chiselling (D25013, D25023)

1.To switch from hammer drilling to chiselling, first insert the SDS Plus® chisel and check if it is properly locked.

2.When switching from hammer drilling mode to chiselling mode, turn the chisel to the desired position. If you find resistance during mode change, turn the chisel slightly to engage the spindle lock.

Depth Rod (Fig. 4)

TO ADJUST THE DEPTH ROD

1.Push in and hold the depth rod release button (J) on the side handle.

2.Move the depth rod (D) so the distance between the end of the rod and the end of the bit equals the desired drilling depth.

3.Release the button to lock rod into position. When drilling with the depth rod, stop when end of rod reaches surface of material.

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DeWalt D25012, N027959, D25023 instruction manual Operation

N027959, D25012, D25023 specifications

The DeWalt D25023 and D25012 are powerful rotary hammer drills known for their durability, efficiency, and advanced technology. Designed for both professional contractors and DIY enthusiasts, these tools offer a robust solution for drilling and chiseling applications across various materials, including concrete and masonry.

The DeWalt D25023 is characterized by its impressive drilling performance. It features a 7.0-amp motor that delivers an optimal impact energy of 2.7 joules, providing high-speed drilling and chisel performance. The tool is designed to handle tough jobs with ease, making it an ideal choice for construction professionals who need reliability in demanding environments. Additionally, the D25023 incorporates a variable speed setting, allowing users to adjust the speed according to the material they are working with. This versatility ensures precision and control during various applications.

On the other hand, the DeWalt D25012 is another excellent option, equipped with a powerful 8.5-amp motor that generates a maximum impact energy of 3.0 joules. This model is particularly notable for its lightweight design, which minimizes user fatigue during prolonged use. The D25012 also features an active vibration control technology integrated into the tool’s design. This innovation helps reduce vibrations at the handle, enhancing user comfort and control.

Both models come with the patented DeWalt SDS Plus system, enabling fast and easy bit changes, thus minimizing downtime on the job site. The tools are equipped with a rotation stop feature for light chiseling in plaster, drywall, and tile, allowing for greater versatility and heightened performance.

Durability is a hallmark of DeWalt products, and both the D25023 and D25012 are constructed to withstand the rigors of daily use. Their robust housings are designed to protect the internal components, ensuring longevity and consistent performance over time.

In summary, the DeWalt D25023 and D25012 are excellent rotary hammer drills that offer powerful performance, user-oriented features, and advanced technology. With their durable construction, variable speed settings, and vibration control, these tools are well-suited for a range of applications, making them indispensable for professionals and serious DIYers alike.