TROUBLESHOOTING

Poor performance of the engine and/or cutting mechanism can normally be prevented by carefully following these instructions.

Poor performance can easily be corrected even by a beginner.

When the engine does not function properly check the following three (3) points first.

Is the engine compression adequate?

Is fuel system in good condition and is enough fuel being supplied?

Is electrical system in good condition and is spark plug operating normally?

When there is serious trouble with the unit, do not try to repair it yourself but have your distributor or dealer do it for you. For detailed TROUBLESHOOTING refer to tables 1 and 2. Locate the problem on the following charts and repair as necessary.

Table 1

start)to difficultis (or,start notdoes Engine

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine cranks

 

There is fuel in the tank

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel is reaching carburetor

 

Fuel is reaching cylinder

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel is not

reaching carburetor

Fuel is not reaching cylinder

No spark at high tension cord end.

 

 

 

 

 

No spark at plug

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

There is spark at high tension cord end

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

plug

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

at

 

 

 

 

 

Fuel does not

 

 

 

 

 

 

 

 

 

 

 

 

 

sparkisThere

procedures

 

 

 

keep running

 

 

 

 

 

 

Starting correct

 

 

 

 

 

 

 

 

 

 

 

 

Acceleration

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and low speed

 

 

 

 

 

 

 

 

 

 

 

function

 

 

 

 

 

 

 

 

 

 

 

defective

 

 

 

 

 

 

 

 

 

 

 

Carburetor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

overflow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine does not crank

Fuel strainer clogged ...................................

Clean.

Fuel pipe clogged ........................................

Clean.

Suction insufficient .......................................

Make sufficient.

Strainer clogged ..........................................

Clean.

Carburetor out of order .................................

Disassemble and check.

C.D.I. module defective .................................

Remove and replace.

Ignition coil defective ....................................

Remove and replace.

Wire connection defective .............................

Reconnect.

High-tension cord connection defective .........

Repair as necessary.

Switch is grounded .......................................

Switch on.

Insulator cracked ..........................................

Replace plug.

Spark gap incorrect ......................................

Adjust.

Covered with carbon .....................................

Clean or replace.

Fouled with fuel ............................................

Clean or replace.

Starting procedures incorrect .......................

Start correctly.

Low and high speed needle ...........................

Readjust.

setting too lean

 

Metering lever spring too strong ..................

Readjust.

Fuel pump diaphragm defective .....................

Replace.

Fuel passage clogged with dust ...................

Disassemble and clean.

Fuel leaking from fixing surfaces ..................

Retighten all screws.

of carburetor

 

Air valve, fuel tank cap does not

 

work normally ...............................................

Replace or Clean.

Fuel pump does not operate ..........................

Check impulse drilling.

Fuel inlet needle valve clogged with dust .......

Clean.

Metering lever spring not placed

 

in dent of lever ..............................................

Correct.

Muffler sticky with fuel ...................................

Fuel mixture is too rich

 

Start the engine several times

 

with choke rod fully open and

 

run at fast idle until engine

 

does not smoke.

Bearing damaged .........................................

Disassemble and replace.

Piston and/or cylinder seized ........................

Disassemble and replace.

Crankshaft worn ...........................................

Disassemble and replace.

Crankshaft contacting crankcase ..................

Disassemble and replace.

21