Maintenance

Electrical Failure

An electrical failure will be indicated by a distinct pungent odor. If a severe burnout has occurred, the oil will be black and acidic. If a burnout does occur, correct the problem that caused the burnout and clean the system thoroughly using the proper procedure. It is important to note that successive burn- outs of the same system are usually caused by improper cleaning.

! CAUTION

Damage to a replacement compressor caused by improper system cleaning constitutes abuse under the terms of the warranty, and the WARRANTY WILL BE VOIDED.

There are two kits that can be used with a complete compressor burnout: Sporlan System Cleaner and Alco Dri-Kleener. Whichever kit is used, follow the manufacturer’s procedure.

! CAUTION

Avoid skin contact with the refrigerant and oils. Severe burns will result.

Use long rubber gloves when handling contaminated parts.

6.6.1Compressor Replacement

Replacement compressors are available from your Liebert supplier. They will be shipped in a reusable crate to the job site as required by the service contractor.

Upon shipping a replacement compressor, the service contractor will be billed in full for the compres- sor until the failed compressor has been returned to the factory.

The compressor should be returned in the same container used for shipping to the job. The possible damage causes or conditions that were found should be recorded by marking the compressor return tag.

1.Disconnect power.

2.Attach suction and discharge gauges to access fittings.

3.Recover refrigerant using standard recovery procedures and equipment. Use a filter drier when charging the system with recovered refrigerant.

! CAUTION

Do not loosen any refrigeration or electrical connections before relieving system pressure from both sides of the compressor.

NOTE

Release of refrigerant to the atmosphere is harmful to the environment and is unlawful. Refrigerant must be recycled or discarded in accordance with federal, state, and local regulations.

4.Disconnect all electrical connections.

5.Remove failed compressor.

! CAUTION

The optional three-phase scroll compressor must rotate in the correct direction to ensure proper system operation. Wiring must be phased and connected as shown:

•PHASE “A” to T1 or Ll

•PHASE “B” to T2 or L2

•PHASE “C” to T3 or L3

6.Install replacement compressor and make all connections.

7.Pressurize and leak test the system at approximately 150 PSIG (1034 kPa) pressure.

8.Follow manufacturer’s instructions for cleanout kits.

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Emerson 2 user manual Electrical Failure, Compressor Replacement
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2 specifications

Emerson 2 is an advanced automation and control technologies platform designed to enhance operational efficiencies across various industries. This next-generation system builds upon its predecessor, incorporating cutting-edge technologies that facilitate seamless integration and data-driven decision-making.

One of the main features of Emerson 2 is its robust IIoT (Industrial Internet of Things) capabilities. These features allow for real-time data collection and monitoring, which empower users to gain insights into their processes. By leveraging smart sensors and devices, Emerson 2 ensures that vital information is captured and communicated effectively, leading to improved process optimization and reduced downtime.

Emerson 2 also offers enhanced analytics tools, enabling organizations to analyze large volumes of data efficiently. Users can utilize advanced algorithms and machine learning models to identify patterns, predict equipment failures, and optimize maintenance schedules. This predictive maintenance capability is critical for minimizing operational disruptions and maximizing asset life.

The platform is designed with user experience in mind, featuring an intuitive interface that simplifies navigation and enhances usability. Operators can easily access real-time dashboards and visualizations, allowing them to make informed decisions rapidly. Customizable reporting tools further enhance user interaction, enabling teams to generate reports that meet their specific operational needs.

Security is a top priority for Emerson 2, which incorporates advanced cybersecurity measures to protect sensitive data. With built-in encryption protocols and secure communication standards, Emerson 2 ensures that information is safeguarded against potential threats and cyberattacks.

Another noteworthy characteristic of Emerson 2 is its scalability. The platform is designed to grow with businesses, allowing for the integration of additional sensors, devices, and modules as operational demands evolve. This flexibility means that companies can adapt their automation strategies without overhauling their entire system.

Finally, Emerson 2 supports various industry standards and protocols, facilitating interoperability with existing systems and equipment. This feature enables a smoother transition for businesses looking to upgrade their automation capabilities without extensive overhauls.

In summary, Emerson 2 represents a significant leap in automation technology, featuring IIoT integration, advanced analytics, user-friendly interfaces, robust security, scalability, and interoperability. As industries seek smarter and more efficient solutions, Emerson 2 stands out as a versatile platform equipped to meet the challenges of modern manufacturing and process control.
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