Contents

 

Introduction

3

Safety

5

Safety Alert Symbol

5

Safe Operating Practices

5

Safety and Instructional Decals

13

Specifications

18

Model Numbers

18

Systems

18

Dimensions

20

Torque Requirements

22

Product Overview

22

Operation

23

Controls

23

Pre-Start

26

Operating Instructions

26

Transporting

30

Maintenance

33

Recommended Maintenance Schedule(s)

33

Periodic Maintenance

34

Check Engine Oil Level

34

Check Mower Blades

36

Check Safety Interlock System

37

Check Rollover Protections Systems (Roll

 

Bar) Knobs

37

Check Seat Belt

38

Check for Loose Hardware

38

Service Air Cleaner

38

Change Engine Oil

38

Check Hydraulic Oil Level

38

Check Tire Pressures

39

Check Condition Of Belts

39

Lubricate Grease Fittings

39

Lubricate Brake Handle Pivot

40

Lubricate Deck Lift Pivot

40

Check Spark Plugs

40

Check LPG Tank

40

Check LPG Fuel Delivery System

40

Change Hydraulic System Filter and

 

Fluid

41

Wheel Hub - Slotted Nut Torque

 

Specification

42

Thread Locking Adhesives

42

Copper-BasedAnti-seize

42

Dielectric Grease

42

LPG Regulator

42

Adjustments

43

Deck Leveling

43

Pump Drive Belt Tension

44

Deck Belt Tension

45

Adjusting the Parking Brake

45

Electric Clutch Adjustment

46

Motion Control Linkage Adjustment

48

Motion Control Damper Adjustment

49

Motion Control Neutral Lock Pivot

 

Adjustment

49

Motion Control Handle Adjustment

49

Motion Control Full Forward Tracking

 

Adjustment

50

Caster Pivot Bearings Pre-Load

 

Adjustment

50

Cleaning

51

Clean Engine and Exhaust System

 

Area

51

Remove Engine Shrouds and Clean Cooling

 

Fins

51

Clean Hydro Fan Cooling Fins

51

Clean Debris From Machine

51

Clean Grass Build-Up Under Deck

51

Waste Disposal

52

Troubleshooting

53

Schematics

56

4

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Exmark 4500-645 manual Contents