Exmark Lawn Tractor Install Drive Wheels, Check Tire Pressure, Install Seat, Control Arm Shaft

3.4INSTALL DRIVE WHEELS.

3.4.1Mount drive wheels with the valve stem to the outside of the unit. Secure using four (4) 1/2-20 wheel nuts (installed on studs in hubs) for each wheel. Torque to 95 ft-lbs (128 NxM).

3.5CHECK TIRE PRESSURE.

3.5.1Check tire pressure in drive tires. Proper inflation pressure for tires is 13 psi (90 kPa). Adjust if necessary.

Check tire pressure in Caster tires. Proper inflation pressure for tires is 13 psi (90 kPa).

3.6INSTALL SEAT

a)Remove seat assembly from the crate.

b)Remove the four 5/16-18 whizlock nuts from the seat track studs at the bottom of the seat. Retain for use later.

c)Align the seat track studs on the bottom of the seat with the holes in the seat frame. Place seat on top of the frame and secure with the four 5/16-18 whizlock nuts remove in step b).

3.7INSTALL MOTION CONTROL LEVERS.

3.7.1Loosen and remove the two (2) 3/8” x 1” bolts and spring disc washers which attach the motion control levers to the control arm shafts for shipping and the two (2) 3/8” x 1” bolts and spring disc washers which are screwed into the control arm shafts.

a)Install the left motion control lever onto the control arm shaft (See Figure 4) on the left side of the console. Place the lever (with the mounting plate towards the rear) on the outside of the control arm shaft and secure with the bolts and washers. Position the lever so the bolts are in the center of the slots on the lever mounting plate and tighten until snug. Repeat on opposite side of unit.

NOTE: There are two lever height options available. Place the levers in the top two holes to increase height of the levers, or in the bottom two holes to decrease the height of the levers.

If the levers do not align with each other when in the neutral position, (See Figure 5) loosen the hardware and make the appropriate adjustment by sliding/tilting the lever(s) forward or backward until properly aligned and tighten hardware.

MOTION

CONTROL

LEVER

LEVERS IN

ALIGNMENT

MOUNT PLATE TO

THE REAR & OUTSIDE

OF ARM SHAFT

FIGURE 4	FIGURE 5
CONTROL ARM SHAFT	LEVER ALIGNMENT

b)If the ends of the levers hit against each other, while in the drive position (levers rotated in as far as possible), make adjustments by moving the levers outwards to the neutral lock position and carefully bend them outward. Move them back to the drive position and check for clearance, repeat if necessary.

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