Festool PN561438 Replacing the Guide Rail Gib Cams, Replacing the Guide Rail Splinter Guard

Models: PD561438 PN561438

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Replacing the Guide Rail Gib Cams

If the gib cams are over tightened, or the saw is used in an

Adjust the cams according to the procedure on page 8.

environment with abrasive dust, the cams may develop flat

 

spots and should be replaced. Maintaining proper

 

adjustment and keeping the saw clean will increase the life

 

of the cams.

 

Unplug the saw for safety, and lay the saw on its side on a stable work surface.

Using a T-15 Torx® driver, remove the screw that secures each cam to the sole plate, and remove the cam and friction washer.

The replacement parts kit will include 2-cams, 2-friction washers, and 2-screws.

Install the new cams and friction washers with the screws provided.

Make sure the limit tabs are pointing away from the guide rail slot as shown.

Tighten the screws enough to compress the friction washers, but take care not to over tighten the screws.

Replacing the Guide Rail Splinter Guard

The splinter guard prevents splintering and chipping of the

6. Trim the splinter guard as described on page 8.

workpiece by holding the top edge of the workpiece down as

 

the teeth of the sawblade move upward against it. The

 

splinter guard needs to be replaced if it becomes damaged or

 

worn.

 

1.

Peel the original splinter guard away from the guide rail.

 

2.

As needed, clean residual adhesive and debris from the

 

 

guide rail.

 

3.

Peel off the plastic backing from the new splinter guard

 

 

to expose the adhesive.

 

4.

Without stretching the rubber, carefully place the new

 

 

splinter guard on the underside of the guide rail tight to

 

 

the alignment rib (14-b).

 

5.

Make sure the splinter guard is firmly pressed down to

 

 

the guide rail.

 

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TS 55 EQ Circular Saw

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Festool PN561438, PD561438 instruction manual Replacing the Guide Rail Gib Cams, Replacing the Guide Rail Splinter Guard