Dado Chipper Set-Up & Configuration Guide

Symbol Key

✪Outer Blades These charts explain how to set up your dado cutters to achieve your desired width of cut. Complete set-up instruc-

✦ Chipper tions, safety information and technical specifications are contained in the manual that comes in the dado set.

♦ Chipper ❍ Shim

For ultimate precision and cut quality, this unique stacked dado system allows for quick and easy adjustments without the use of shims–giving flawless flat bottom cuts in hardwoods, softwoods, veneered plywoods and laminates. This chart is applicable for the SD606 and the SD608 Dial-A-Width dado sets.

Set-Up For SD600 Series Dial-A-Width Dado Sets - Cuts Dadoes From 7/32" to 29/32"

Cut Width ➠

7⁄32"

1⁄4"

9⁄32"

5⁄16"

11⁄32"

3⁄8"

13⁄32"

7⁄16"

15⁄32"

1⁄2"

17⁄32"

9⁄16"

19⁄32"

5⁄8"

21⁄32"

11⁄16"

23⁄32"

3⁄4"

25⁄32"

13⁄16"

27⁄32"

7⁄8"

29⁄32"

Left Outside Blade

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

Right Outside Blade

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

3/32" Chipper

–

–

–

–

✦

✦

–

–

✦

✦

–

–

✦

✦

–

–

✦

✦

–

–

✦

✦

✦

1/8" Chipper

–

–

–

–

–

–

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

1/8" Chipper

–

–

–

–

–

–

–

–

–

–

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

1/8" Chipper

–

–

–

–

–

–

–

–

–

–

–

–

–

–

✦

✦

✦

✦

✦

✦

✦

✦

✦

1/8" Chipper

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

✦

✦

✦

✦

✦

*Number of Clicks

1

9

16

25

8

16

15

22

8

16

15

22

8

16

15

22

8

16

15

22

8

15

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*The clicks are from zero on a “zeroed-out” dial. To learn how to zero-out the SD600 series dial refer to the manual that is included with the SD600 series dado sets. Always check the Table Saw manual or consult the manufacturer for the maximum allowable dado width.

The SD500 Super Dado series is available in 6"(SD506) and 8"(SD508). This series gives flawless flat bottom grooves with virtually splinter- free cuts in hardwoods, softwoods, veneered plywoods and laminates. This chart is applicable for the SD506 and the SD508 dado sets.

Set-Up For SD500 Series Dado Sets - Cuts Dadoes From 1/4" to 29/32"

Cut Width ➠

7⁄32"

1⁄4"

9⁄32"

5⁄16"

11⁄32"

3⁄8"

13⁄32"

7⁄16"

15⁄32"

1⁄2"

17⁄32"

9⁄16"

19⁄32"

5⁄8"

21⁄32"

11⁄16"

23⁄32"

3⁄4"

25⁄32"

13⁄16"

27⁄32"

7⁄8"

29⁄32"

Left Outside Blade

N/A

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

Right Outside Blade

N/A

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

1/16" Chipper

N/A

–

–

✦

–

–

✦

✦

–

–

✦

✦

–

–

✦

✦

–

–

✦

✦

–

–

✦

3/32" Chipper

N/A

–

–

–

✦

–

✦

–

✦

–

✦

–

✦

–

✦

–

✦

–

✦

–

✦

✦

✦

1/8" Chipper

N/A

–

–

–

–

✦

–

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

1/8" Chipper

N/A

–

–

–

–

–

–

–

–

✦

–

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

✦

1/8" Chipper

N/A

–

–

–

–

–

–

–

–

–

–

–

–

✦

–

✦

✦

✦

✦

✦

✦

✦

✦

1/8" Chipper

N/A

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

✦

–

✦

✦

✦

✦

0.020" (0.5mm) Shim

N/A

–

❍

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

❍

–

0.012" (0.3mm) Shim

N/A

–

❍

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

❍

–

0.008" (0.2mm) Shim

N/A

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

0.004" (0.1mm) Shim

N/A

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The SD300 series gives superb cuts in softwoods & hardwoods. Available in 6"(SD306), 8"(SD308), 10"(SD310), & 12"(SD312). The SD200 series gives great performance at a great price. Available in 6"(SD206) & 8"(SD208). Cuts; hardwoods, softwoods, chipboard, plywood, & laminates. This chart is applicable for the SD306, SD308, SD310, SD312, SD206, & SD208 dado sets.

Set-Up For SD300 & SD200 Series Dado Sets - Cuts Dadoes From 1/4" to 7/8"

Cut Width ➠

7⁄32"

1⁄4"

9⁄32"

5⁄16"

11⁄32"

3⁄8"

13⁄32"

7⁄16"

15⁄32"

1⁄2"

17⁄32"

9⁄16"

19⁄32"

5⁄8"

21⁄32"

11⁄16"

23⁄32"

3⁄4"

25⁄32"

13⁄16"

27⁄32"

7⁄8"

29⁄32"

Left Outside Blade

N/A

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

N/A

Right Outside Blade

N/A

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

✪

N/A

1/16" Chipper

N/A

–

–

♦

♦

–

–

♦

♦

–

–

♦

♦

–

–

♦

♦

–

–

♦

♦

♦

N/A

1/8" Chipper

N/A

–

–

–

–

♦

♦

♦

♦

♦

♦

♦

♦

♦

♦

♦

♦

♦

♦

♦

♦

♦

N/A

1/8" Chipper

N/A

–

–

–

–

–

–

–

–

♦

♦

♦

♦

♦

♦

♦

♦

♦

♦

♦

♦

♦

N/A

1/8" Chipper

N/A

–

–

–

–

–

–

–

–

–

–

–

–

♦

♦

♦

♦

♦

♦

♦

♦

♦

N/A

1/8" Chipper

N/A

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

♦

♦

♦

♦

♦

N/A

0.020" (0.5mm) Shim

N/A

–

❍

–

❍

–

❍

–

❍

–

❍

–

❍

–

❍

–

❍

–

❍

–

❍

❍

N/A

0.012" (0.3mm) Shim

N/A

–

❍

–

❍

–

❍

–

❍

–

❍

–

❍

–

❍

–

❍

–

❍

–

❍

❍

N/A

0.008" (0.2mm) Shim

N/A

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

❍

N/A

0.004" (0.1mm) Shim

N/A

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

❍

N/A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dado Chipper Set-Up Guide

69

SAW BLADES-DADOES

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Freud Tools SD500 Series, SD200 Series setup guide Dado Chipper Set-Up & Configuration Guide, Cut Width ⁄32 ⁄16

SD300 Series, SD600 Series, SD500 Series, SD200 Series specifications

Freud Tools offers a range of high-performance router bits and cutting tools designed to meet the demanding needs of both professional woodworkers and DIY enthusiasts. Among their impressive lineup, the SD200, SD500, SD600, and SD300 Series stand out for their innovative designs and advanced technologies.

The SD200 Series is renowned for its exceptional cutting performance and durability. Designed for precision woodworking, these bits feature a proprietary carbide formulation that enhances longevity and reduces the frequency of tool replacements. The SD200 Series incorporates Freud's patented TiCo™ high-density carbide, ensuring clean cuts and smooth finishes across various materials. With a variety of profiles available, the SD200 Series can accommodate multiple applications, from decorative edges to intricate inlays.

Moving to the SD500 Series, this line is engineered specifically for heavy-duty tasks, making it perfect for professionals who demand versatility and reliability. The SD500 bits come with a dual carbide geometric design, promoting efficient chip removal and reducing heat build-up during operation. This series is particularly effective on hardwoods and plywood, delivering precise cuts with minimal effort. Additionally, the SD500 Series bits are treated with Freud's special silver induction-brazed technology, enhancing the bit's strength and performance over time.

The SD600 Series focuses on producing the smoothest finishes in woodworking. This series features an advanced cutting geometry that minimizes tear-out and enhances surface quality, making them ideal for fine woodworking projects. The bits are optimized for use on delicate materials such as veneer and melamine, ensuring that every cut is clean and precise. Their unique design not only improves performance but also contributes to longer cutting life, reducing the need for frequent tool changes.

Lastly, the SD300 Series caters to the specific needs of specialized woodworking tasks. With a design tailored for both beginners and experienced craftsmen, these bits are user-friendly while still delivering professional-quality results. The SD300 Series employs a unique spiral cut design that reduces noise and vibration during operation, providing a more comfortable experience. Additionally, these bits utilize Freud's proven TiCo™ carbide for enhanced durability and smoother operation.

In summary, Freud Tools' SD200, SD500, SD600, and SD300 Series provide a comprehensive array of router bits designed to tackle various woodworking challenges. Each series boasts unique features, cutting-edge technologies, and a commitment to quality, ensuring that woodworkers have the right tools at their disposal for any project. Whether for professional use or personal endeavors, Freud's router bits are engineered to deliver outstanding performance and reliability.
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