2.1 L Hydraulic Pump Installation

Instructions

To obtain the best performance and to avoid damage to your boat, install the Garmin® 2.1 L hydraulic pump according to the following instructions. These instructions are a supplement to the installation instructions provided with your Garmin autopilot.

Professional installation of the pump is highly recommended, because specific knowledge of hydraulic steering componentry is required to properly install the pump.

Read all installation instructions before proceeding with the installation. If you experience difficulty during the installation, contact Garmin Product Support.

Registering Your Product

Help us better support you by completing your online registration today.

Go to http://my.garmin.com.

Keep the original sales receipt, or a photocopy, in a safe place.

Contacting Garmin Product Support

Contact Garmin Product Support if you have any questions about this product.

In the USA, go to www.garmin.com/support, or contact Garmin USA by phone at (913) 397.8200 or (800) 800.1200.

In the UK, contact Garmin (Europe) Ltd. by phone at 0808 2380000.

In Europe, go to www.garmin.com/support and click Contact Support for in-country support.

Important Safety Information

warning

Your are responsible for the safe and prudent operation of your vessel. The autopilot is a tool that will enhance your capability to operate your boat. It does not relieve you from the responsiblility of safely operating your boat. Avoid navigational hazards and never leave the helm unattended.

See the Important Safety and Product Information guide in the autopilot product box for product warnings and other important information.

caution

Failure to install and maintain this equipment in accordance with these instructions could result in damage or injury.

Always wear safety goggles, ear protection, and a dust mask when drilling, cutting, or sanding.

notice

This equipment should be installed by a qualified marine installer.

This equipment is only for use with Garmin autopilots.

When drilling or cutting, always check the opposite side of the surface. Be aware of fuel tanks, electrical cables, and hydraulic hoses.

About the 2.1 L Hydraulic Pump

The 2.1 L hydraulic pump steers your boat by interacting with the hydraulic steering system, based on commands you enter using the autopilot display unit. The pump is not included in the autopilot core package box because the type of pump you use with your autopilot is determined by the size and type of steering system on your boat.

Hardware Needed

2.1 L pump kit (part number 010-11099-10)

Hydraulic hose with machine-crimpted or field-replaceable fittings that have a minimum rating of 1000 lbf/in2.

Inline hydraulic shut-off valves

Hydraulic fluid

Thread sealant

Hydraulic bleeding equipment

Mounting screws: mounting screws are provided in the pump kit, but if the provided screws are not appropriate for the mounting surface, you must provide the correct types of screws.

Tools Needed

Safety glasses

Drill and drill bits

Wrenches

Wire cutter/strippers

Screwdrivers: Phillips and flat-head

Cable ties

Marine sealant

Marine corrosion inhibitor spray

Pump Installation

Because every boat is different, care must be taken when planning the pump installation.

1.Choose a mounting location (page 1).

2.Mount the pump (page 2).

3.Connect the pump to the hydraulic lines (page 2).

4.Connect the pump to the autopilot ECU (page 2).

Choosing a Mounting Location

1.Consult the diagrams on pages 5–7for connection and dimension considerations.

2.Choose a location to install the pump, considering the following guidelines:

The pump must be located within 19 in. (0.5 m) of the ECU.

The cables that connect the pump to the ECU cannot be extended.

The pump should be mounted horizontally, if possible.

If the pump cannot be mounted pump horizontally, it must be mounted vertically with the pump head connectors facing up.

The pump must be mounted in a location to which you can extend the hydraulic steering lines of the boat.

The pump has five hydraulic-connector fittings, enabling an alternate installation method. Refer to page 4 to view an illustration of the fitting layout and page 8 to view an illustration of the alternate installation method.

2.1 L Hydraulic Pump Installation Instructions

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