Generac 005411-0, 005413-0, 005415-0, 005751-0, 005752-0, 005753-0, 005855-0, 005856-0, 005857-0

Part II –

Installation

Instructions

ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS

SHOULD ATTEMPT INSTALLATION!

Part II - Installation Instructions

Contents

Main Table of Contents Part I Operating Instructions Introduction ..............................................................1 Section 2 Operation ..............................................8 Section 3 Maintenance........................................12 n READ THIS MANUAL THOROUGHLY CONTENTS GENERAL HAZARDS ELECTRICAL HAZARDS FIRE HAZARDS EXPLOSION HAZARDS 1.1 GENERATOR IDENTIFICATION 1.2 GENERATOR APPLICABILITY 1.3 INSTALLATION Figure 1.1 Connection for 120 Volts Only 1.4 SAFETY 1.5 GENERATOR AC CONNECTION SYSTEM n 1.6 SPECIFICATIONS 1.6.1 FUEL REQUIREMENTS (GASOLINE) 1.6.1.1 Fuel Consumption (gph) 1.6.2 ENGINE OIL REQUIREMENTS 1.7 EXHAUST EMISSIONS INFORMATION (GASOLINE) 1.6.3 1.8 EVAPORATIVE EMISSIONS INFORMATION 2.1 GENERATOR CONTROL PANEL 2.1.1 START/STOP SWITCH Figure 2.1 Typical Control Panel 2.1.2 7.5 AMP FUSE 2.2 OPTIONAL REMOTE START/STOP PANEL 2.3 AUTOMATIC CHOKE 2.3.1 CHOKE SOLENOID 2.3.2 PRECHOKE 2.4 BEFORE STARTING THE ENGINE n 2.5 STARTING THE GENERATOR 2.6 STOPPING THE GENERATOR 2.7 APPLYING LOADS TO GENERATOR 2.7.1 LETTING THE ENGINE STABILIZE 2.8 PROTECTION SYSTEMS 2.8.1 LOW OIL PRESSURE SWITCH Figure 2.4 Solid State Voltage Regulator 2.8.2 HIGH TEMPERATURE SWITCH Figure 2.2 Low Oil Pressure and High Temperature Switches 3.1 CHECKING THE ENGINE OIL LEVEL Figure 3.1 Oil Dipstick/Fill Tube and Location of Oil Drain Plug Oil DipstickOil Drain HoseOil Fill 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER Figure 3.2 Engine Oil Filter 3.3 MAINTAINING THE ENGINE AIR CLEANER Figure 3.3 Engine Air Cleaner Knob Air Cleaner Cover Air Cleaner Base Air Cleaner Figure 3.6 - Spark Arrestor RETAINING SCREW P/N 056892 SPARK ARRRESTOR SCREEN P/N 089680 TAILPIPE P/N 0G5857 3.9 ADJUSTING VALVE CLEARANCE Figure 3.7 - Valve Clearance Adjustment 3.10 MAJOR SERVICE MANUAL 3.11 DRIVE BELT 3.12 EXERCISING THE GENERATOR 3.13 OUT OF SERVICE PROCEDURE 3.13.1 REMOVAL FROM SERVICE Page NOTICE TO INSTALLER GENERAL HAZARDS ELECTRICAL HAZARDS FIRE HAZARDS EXPLOSION HAZARDS 1.1 PURPOSE AND SCOPE OF THE INSTALLATION INSTRUCTIONS 1.2 SAFETY Figure 1.1 Connection for 120 Volts Only 1.3 STANDARDS BOOKLETS 1.4 EQUIPMENT DESCRIPTION Page Figure 1.3 - Connection for 120/240 Volts 2.1 LOCATION AND SUPPORT 2.1.1 GENERATOR LOCATION 2.1.2 GENERATOR SUPPORT Figure 2.1 Typical Horizontal Support Frame 2.1.3 SUSPENDED MOUNTING 2.2 GENERATOR COMPARTMENTS 2.2.1 COMPARTMENT SIZE Figure 2.4 Clearances 2.2.2 COMPARTMENT CONSTRUCTION Figure 2.5 Typical Compartment Construction Figure 2.6 Types of Lock Seams 2.2.3 SOUND INSULATING MATERIALS 2.2.4 ACOUSTICS Figure 2.7 Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTS 2.3 COOLING AND VENTILATING AIR 2.3.1 GENERATOR AIRFLOW Figure 2.8 Airflow Through Engine/Generator Page 6.3.2 TESTING THE INSTALLATION 2.4 GASOLINE FUEL SYSTEM Figure 2.10 Generator Fuel System da, b e 2.4.1 FUEL TANK 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines 2.5 EXHAUST SYSTEM 2.5.1 MUFFLERS AND SPARK ARRESTORS Figure 2.11 - Spark Arrestor RETAINING SCREW P/N 056892 SPARK ARRRESTOR SCREEN P/N 089680 2.6 ELECTRICAL CONNECTIONS 2.6.1 ELECTRICAL JUNCTION BOX AC Output Leads 2.6.2 WIRING 2.6.3 GENERATOR AC CONNECTIONS 2.7 BATTERY INSTALLATION 2.7.1 RECOMMENDED BATTERY 2.7.2 BATTERY CABLES 2.7.3 BATTERY CABLE CONNECTIONS Page Figure 2.16 Connecting Battery Cables 2.7.4 BATTERY COMPARTMENT 2.8 OPTIONAL ACCESSORIES 2.8.1 REMOTE PANEL MODELS Figure 2.17 Remote Panel Plug-in Receptacle 3.1 POST INSTALLATION TESTS Post Installation 3.2 BEFORE INITIAL START-UP 3.3 INITIAL START 3.4 TESTING UNDER LOAD 3.5 INSTALLATION CHECKLIST Post Installation 4.1 TROUBLESHOOTING GUIDE Troubleshooting Problem Cause Correction Page Page Page Page Page Enclosure Drawing No. 0G3881-F Exploded Views & Parts Lists SHEET METAL PAINT/MATERIAL CODE LEGEND Page Control Panel Drawing No. 0H3635-C Exploded Views & Parts Lists ITEM PART NO. QTY. DESCRIPTION Page Base & Pulley Drawing No. 0G7720-B Exploded Views & Parts Lists Page Engine Accessories Drawing No. 0G7718-K Exploded Views & Parts Lists ITEM PART NO. QTY. DESCRIPTION Page 530 RV Engine Drawing No. 0G7719-B Exploded Views & Parts Lists Page Rotor & Stator Drawing No. 0G3953-B Exploded Views & Parts Lists CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURERS WARRANTY COVERAGE: OWNER'S WARRANTY RESPONSIBILITIES: 1-800-333-1322 EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS MAY INCLUDE THE FOLLOWING (IF EQUIPPED): Part 2 GENERAC POWER SYSTEMS THREE-YEAR LIMITED WARRANTY FOR GENERAC RECREATIONAL VEHICLE GENERATORS WARRANTY SCHEDULE COMMERCIAL APPLICATIONS WARRANTY SCHEDULE CONSUMER/PERSONAL APPLICATIONS THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING: GENERAC POWER SYSTEMS, INC.

Generac - page 19

Models: 005411-0 005413-0 005415-0 005751-0 005752-0 005753-0 005855-0 005856-0 005857-0