Generac 005411-0, 005413-0, 005415-0, 005751-0, 005752-0, 005753-0, 005855-0, 005856-0, 005857-0 530 RV Engine Drawing No. 0G7719-B Exploded Views & Parts Lists

49

ITEM PART NO. QTY. DESCRIPTION

1 0E3812 2 SEAL D 35 X 48.2

2 0D4788 1 3/8” SQUARE HEAD PLUG

3 073144 9 SCREW HHFC M8 – 1.25 X 45

4 0G7260A 1 GEAR COVER

5 078699B 6 SLEEVE DOWEL PIN

6 0A5776 1 11/32 DIAMETER PRESSURE RELIEF BALL

7 0E9482 1 OIL PRESSURE SPRING

8 0C5315A 1 GEAROTOR, OUTER

9 0C5314A 1 GEAROTOR, INNER

10 0E9379 1 SCREEN, OIL PICK-UP

11 0E9382 1 COVER, GEROTOR

12 0G0919 3 SCREW, HHFCS M6-1.0 x 12

13 0E3372A 1 BREATHER SEPARATOR

14 0E9345 1 GEAR, GEAROTOR

15 076390 4 RETAINER RING

16 0G4379 2 PISTON RING SET

17 0G4331 2 PISTON

18 076389 2 PISTON PIN

19 0G1054 2 CONNECTING ROD ASSEMBLY

20 0G1063G 1 CRANKSHAFT

21 093064 1 OIL FILL CAP

22 0E9334F 1 COVER ROCKER W/FILL

23 080318 8 SCREW HHFC M6-1.0 X 25

24 0E9352 2 GASKET, VALVE COVER

25 0E9368 2 SPARK PLUG

26 077168 12 SCREW HHC M8-1.25 X 56

27 084186 4 WASHER, VALVE SPRING

28 088156 2 SEAL, VALVE STEM

29 0C4390 4 VALVE SPRING

30 0C3733 4 VALVE RETAINER

31 0C3592 8 KEEPER, VALVE SPRING

32 077161 4 STUD, ROCKER ARM

33 077160 4 ROCKER ARM

34 076307 4 JAM NUT, ROCKER ARM

35 0E9353A 2 PUSH ROD GUIDE PLATE

36 0E9304 1 CYLINDER HEAD CYL. 1

37 0C3591 2 INTAKE VALVE

38 0C3590 2 EXHAUST VALVE

39 0E9351 2 GASKET CYLINDER HEAD

40 0G5728 1 SCREEN

41 0E9455E 4 PUSHROD

42 083235 4 TAPPET

43 0G7679 1 CAM SHAFT & GEAR

44 0E9350 1 GASKET, CRANKCASE

45 0E9334G 1 COVER ROCKER

46 0E9305 1 CYLINDER HEAD CYL 2

47 0E9429C 1 CRANKCASE

48 0E9366 1 GASKET, BREATHER ASSEMBLY

49 0G5670 1 BREATHER ASSY

50 0C8566 1 SCREW HHFC M6-1.0 X 20

51 0C5943 1 SEAL, OIL PASSAGE

52 0G0273 1 GASKET KIT

53 0G5896 1 BREATHER KIT

54 0G0275 1 KIT HEAD ASSY CYLINDER #1

55 0G0276 1 KIT HEAD ASSY CYLINDER #2

530 RV Engine Drawing No. 0G7719-B Exploded Views & Parts Lists

Contents

Main Table of Contents Part I Operating Instructions Introduction ..............................................................1 Section 2 Operation ..............................................8 Section 3 Maintenance........................................12 n READ THIS MANUAL THOROUGHLY CONTENTS GENERAL HAZARDS ELECTRICAL HAZARDS FIRE HAZARDS EXPLOSION HAZARDS 1.1 GENERATOR IDENTIFICATION 1.2 GENERATOR APPLICABILITY 1.3 INSTALLATION Figure 1.1 Connection for 120 Volts Only 1.4 SAFETY 1.5 GENERATOR AC CONNECTION SYSTEM n 1.6 SPECIFICATIONS 1.6.1 FUEL REQUIREMENTS (GASOLINE) 1.6.1.1 Fuel Consumption (gph) 1.6.2 ENGINE OIL REQUIREMENTS 1.7 EXHAUST EMISSIONS INFORMATION (GASOLINE) 1.6.3 1.8 EVAPORATIVE EMISSIONS INFORMATION 2.1 GENERATOR CONTROL PANEL 2.1.1 START/STOP SWITCH Figure 2.1 Typical Control Panel 2.1.2 7.5 AMP FUSE 2.2 OPTIONAL REMOTE START/STOP PANEL 2.3 AUTOMATIC CHOKE 2.3.1 CHOKE SOLENOID 2.3.2 PRECHOKE 2.4 BEFORE STARTING THE ENGINE n 2.5 STARTING THE GENERATOR 2.6 STOPPING THE GENERATOR 2.7 APPLYING LOADS TO GENERATOR 2.7.1 LETTING THE ENGINE STABILIZE 2.8 PROTECTION SYSTEMS 2.8.1 LOW OIL PRESSURE SWITCH Figure 2.4 Solid State Voltage Regulator 2.8.2 HIGH TEMPERATURE SWITCH Figure 2.2 Low Oil Pressure and High Temperature Switches 3.1 CHECKING THE ENGINE OIL LEVEL Figure 3.1 Oil Dipstick/Fill Tube and Location of Oil Drain Plug Oil DipstickOil Drain HoseOil Fill 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER Figure 3.2 Engine Oil Filter 3.3 MAINTAINING THE ENGINE AIR CLEANER Figure 3.3 Engine Air Cleaner Knob Air Cleaner Cover Air Cleaner Base Air Cleaner Figure 3.6 - Spark Arrestor RETAINING SCREW P/N 056892 SPARK ARRRESTOR SCREEN P/N 089680 TAILPIPE P/N 0G5857 3.9 ADJUSTING VALVE CLEARANCE Figure 3.7 - Valve Clearance Adjustment 3.10 MAJOR SERVICE MANUAL 3.11 DRIVE BELT 3.12 EXERCISING THE GENERATOR 3.13 OUT OF SERVICE PROCEDURE 3.13.1 REMOVAL FROM SERVICE Page NOTICE TO INSTALLER GENERAL HAZARDS ELECTRICAL HAZARDS FIRE HAZARDS EXPLOSION HAZARDS 1.1 PURPOSE AND SCOPE OF THE INSTALLATION INSTRUCTIONS 1.2 SAFETY Figure 1.1 Connection for 120 Volts Only 1.3 STANDARDS BOOKLETS 1.4 EQUIPMENT DESCRIPTION Page Figure 1.3 - Connection for 120/240 Volts 2.1 LOCATION AND SUPPORT 2.1.1 GENERATOR LOCATION 2.1.2 GENERATOR SUPPORT Figure 2.1 Typical Horizontal Support Frame 2.1.3 SUSPENDED MOUNTING 2.2 GENERATOR COMPARTMENTS 2.2.1 COMPARTMENT SIZE Figure 2.4 Clearances 2.2.2 COMPARTMENT CONSTRUCTION Figure 2.5 Typical Compartment Construction Figure 2.6 Types of Lock Seams 2.2.3 SOUND INSULATING MATERIALS 2.2.4 ACOUSTICS Figure 2.7 Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTS 2.3 COOLING AND VENTILATING AIR 2.3.1 GENERATOR AIRFLOW Figure 2.8 Airflow Through Engine/Generator Page 6.3.2 TESTING THE INSTALLATION 2.4 GASOLINE FUEL SYSTEM Figure 2.10 Generator Fuel System da, b e 2.4.1 FUEL TANK 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines 2.5 EXHAUST SYSTEM 2.5.1 MUFFLERS AND SPARK ARRESTORS Figure 2.11 - Spark Arrestor RETAINING SCREW P/N 056892 SPARK ARRRESTOR SCREEN P/N 089680 2.6 ELECTRICAL CONNECTIONS 2.6.1 ELECTRICAL JUNCTION BOX AC Output Leads 2.6.2 WIRING 2.6.3 GENERATOR AC CONNECTIONS 2.7 BATTERY INSTALLATION 2.7.1 RECOMMENDED BATTERY 2.7.2 BATTERY CABLES 2.7.3 BATTERY CABLE CONNECTIONS Page Figure 2.16 Connecting Battery Cables 2.7.4 BATTERY COMPARTMENT 2.8 OPTIONAL ACCESSORIES 2.8.1 REMOTE PANEL MODELS Figure 2.17 Remote Panel Plug-in Receptacle 3.1 POST INSTALLATION TESTS Post Installation 3.2 BEFORE INITIAL START-UP 3.3 INITIAL START 3.4 TESTING UNDER LOAD 3.5 INSTALLATION CHECKLIST Post Installation 4.1 TROUBLESHOOTING GUIDE Troubleshooting Problem Cause Correction Page Page Page Page Page Enclosure Drawing No. 0G3881-F Exploded Views & Parts Lists SHEET METAL PAINT/MATERIAL CODE LEGEND Page Control Panel Drawing No. 0H3635-C Exploded Views & Parts Lists ITEM PART NO. QTY. DESCRIPTION Page Base & Pulley Drawing No. 0G7720-B Exploded Views & Parts Lists Page Engine Accessories Drawing No. 0G7718-K Exploded Views & Parts Lists ITEM PART NO. QTY. DESCRIPTION Page 530 RV Engine Drawing No. 0G7719-B Exploded Views & Parts Lists Page Rotor & Stator Drawing No. 0G3953-B Exploded Views & Parts Lists CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURERS WARRANTY COVERAGE: OWNER'S WARRANTY RESPONSIBILITIES: 1-800-333-1322 EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS MAY INCLUDE THE FOLLOWING (IF EQUIPPED): Part 2 GENERAC POWER SYSTEMS THREE-YEAR LIMITED WARRANTY FOR GENERAC RECREATIONAL VEHICLE GENERATORS WARRANTY SCHEDULE COMMERCIAL APPLICATIONS WARRANTY SCHEDULE CONSUMER/PERSONAL APPLICATIONS THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING: GENERAC POWER SYSTEMS, INC.