Exploded Views and Parts Lists, Description | Generac 00941-3

Section 7 — Exploded Views and Parts Lists

IMPACT-36 plus II Recreational Vehicle Generator

Impact-34 plus II Sheet Metal – Drawing No. 0A9193-K

ITEM	PART NO.	QTY.	DESCRIPTION		ITEM	PART NO.	QTY.	DESCRIPTION
1	086705	1	PLATE, DIVIDER	43		023897	7	FLAT WASHER #10/M5
2	056893	32	CRIMPTITE 10-24 x 1/2"	44		0A1658	3	SPECIAL LOCK WASHER, M6
3	086718	3.5'	SEAL, RUBBER EXTRUSION	45		0742600103	1	GROUND STRAP, UNIT
4	0A3666	1	BOX, WRAPPER	47		047290	1	HOSE-3/8" I.D. x 11-1/2" LONG
5	074908	31	TAPTITE, M5-.8 x 10MM	48		092000	1	BRACKET, MUFFLER HANGER
6	0A3667	2	MOUNTING RAILS	49		025425	2	STREET ELBOW 45 DEG. 3/4" NPT
7	022129	12	M8 LOCK WASHER	50		026490	1	PIPE NIPPLE 3/4" x 2"
8	039414	4	M8-1.25 x 35MM HEX HD. CAPSCR.	51		094670	2	U BOLT W / SADDLE & 2-NUTS
9	050830	3	HHCS M5-0.8 x 40MM	53		0912970071	1	STARTER CONTACTOR GROUND WIRE
11	0A3638	1	WRAPPER, END PANEL	54		089045	1	SEAL, WASHER EXHAUST PIPE
12	089680	1	SPARK ARRESTER	55		0A2666	1	FUEL SOLENOID 12V DC
17	089471	1	DEFLECTOR, AIR OUT	57		022145	2	5/16" FLAT WASHER
18	086731A	1	ASSEMBLY, MUFFLER	58		0A4603	1	BRACKET L/P
19	086715	1	HOUSING, LOWER FAN	59		022507	2	CAPSCR., HEX HD.-1/4"-20 x 1/2"
20	086726	1	SKIRT, CARB. BAFFLE	60		0A5606	1	LP HOOK-UP FITTING
21	086671	1	COVER, ROCKER COVER	61		0A3764	2	CUSTOMER MOUNTING BRACKET
22	086727	1	SKIRT, SPARK PLUG SIDE	62		066443B	4	VIBRATION MOUNT
23	086719	1	PAN, BELLY	63		020668	2	EARTHING STRAP
24	0C3296	1	FRAME	64		045771	8	HEX NUT-M8
25	090141A	1	GROUND STRAP	65		038353	3	VIBRATION MOUNT
26	086724	1	PLATE, BASE COVER	66		0A9196	1	COVER, IGNITION BRACKET
27	043790A	1	BARBED EL 90 3/8NPT X 3/8 VS	67		079119	1	1/4"-20 TAPTITE 1-1/4"
29	022127	5	HEX NUT, 1/4"-20	68		0A7213	1	TAG, BOLT REMOVAL
30	022097	9	LOCK WASHER-1/4"-M6	70		0A9172	1	BRACKET, IGNITION SYSTEM
31	086729	1	CONTACTOR, STARTER	71		089047	2	SPACER, IGNITION COIL
32	090518	1	BOOT, CONTACTOR	72		086711	1	MODULE, IGNITION
33	089048	1	SEAL, OIL FILTER HOLE	73		089049B	1	ASSEMBLY, IGNITION COIL
34	090537	1	RETAINER, SEAL	74		049721	2	M6-1.0 x 35MM HEX HD. CAPSCREW
35	022145	4	FLAT WASHER-M8	75		049813	4	M6-1.0 HEX NUT
36	075211	1	REGULATOR	76		091526	2	M5-0.8 x 12MM PHILLIPS PAN HD.
37	0C7649	1	CLAMP HOSE 0.38"-0.87"					MACH. SCR.
38	023484D	1	SNAP BUSHING	77		051716	2	M5-0.8 HEX NUT
39	0A8475	2	SPECIAL LOCK WASHER, M5	78		049226	5	LOCK WASHER, M5
40	022471	2	#8-32 HEX NUT	79		084867	.5	RUBBER "U" CHANNEL
41	022264	2	#8 LOCK WASHER	80		056892	1	CRIMPTITE #10-24 x 3/8"
42	079246	2	HEX HD. CAPS., M6-1.0 x 16MM-W/L-	81		0A9031	1	WIRE ASSEMBLY, BLOCKING DIODE
			WASHER

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Generac 00941-3 owner manual Exploded Views and Parts Lists, Description

Contents

This manual should remain with the unit Air-cooledRecreational Vehicle GeneratorModel No 00941-3 IMPACT-36plus II with Inverter CONTENTS AUTHORIZED SERVICE DEALER LOCATIONOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICE Table of Contents Part II - Installation InstructionsIMPACT-36plus II Recreational Vehicle Generator GENERAL HAZARDS ELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS 1.1GENERATOR IDENTIFICATION 1.1.1 IMPACT-36LPGPLUS II FEATURES2 11 3 12 4 16 REFERENCE NUMBER IDENTIFICATION 1.1.2 INVERTER FEATURES PART NO. 0D4885 1.4.2 START/STOP SWITCH 1.3SAFETY1.2GENERATOR APPLICABILITY 1.4GENERATOR CONTROL PANEL 2.1BEFORE STARTING THE ENGINE 1.5ENGINE PROTECTIVE DEVICES 2.3STOPPING THE GENERATOR 2.2STARTING THE GENERATOR2.1.4 COOLING AND VENTILATING AIR 2.1.5 ENGINE EXHAUST GAS 2.10 LP GENERATOR SPECIFICATIONS 2.7OPERATING PRECAUTIONS2.11 ENGINE SPECIFICATIONS 2.5ATTENTION REQUIRED AFTER SUBMERSION 3.2CHECKING ENGINE OIL LEVEL 3.1MAINTENANCE3.3CHANGE ENGINE OIL 3.4CHANGE OIL FILTER 3.6CLEAN AIR INTAKE SCREEN 3.5ENGINE AIR CLEANER3.9 CLEANING THE GENERATOR 3.7ENGINE SPARK PLUG 3.10 BATTERY 3.11 SERVICE AND ADJUSTMENTS3.12 ADJUSTING THE CARBURETOR 3.13 ADJUSTING VALVE CLEARANCE 3.17 RETURN UNIT TO SERVICE AFTER STORAGE 3.16 OUT OF SERVICE PROTECTION3.15 EXERCISING THE GENERATOR Figure 3.9 - Tightening Jam Nut 14 Generac Power Systems, Inc SHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS NOTICE TO INSTALLER FIRE HAZARDS 1.1PURPOSE AND SCOPE OF THE MANUAL 1.2SAFETY1.3STANDARDS BOOKLETS 1.4EQUIPMENT DESCRIPTION 2.1.1 GENERATOR LOCATION 2.1LOCATION AND SUPPORT2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING 2.1.4 GENERATOR RESTRAINT 2.2GENERATOR COMPARTMENTSFigure 2.3 - Typical Generator Restraint Figure 2.4 - Types of Lock Seams 2.2.2 COMPARTMENT CONSTRUCTION 2.2.1 COMPARTMENT SIZEFigure 2.5 - Provide Clearance Around Generator Figure 2.6 - Typical Compartment Construction 2.2.3 SOUND INSULATING MATERIALS 2.2.4 COMPARTMENT FLOOR CUTOUTSFigure 2.7 - Compartment Floor Cutout 0A6203-A 2.2.5 ACOUSTICS 2.3COOLING AND VENTILATING AIR2.3.1 GENERATOR AIR FLOW Figure 2.8 - Typical Noise Abatement Compartment Figure 2.12 - Air Inlet Using Ductwork 2.3.2 COOLING AIR INLET OPENINGSFigure 2.11 - Suspended Mount Inlet Door Figure 2.10 - Air Inlet in Compartment Door 2.4PROPANE GAS FUEL SYSTEM 2.3.5 TESTING THE INSTALLATION2.3.3 COMPENSATING FOR RESTRICTIONS 2.4.1 PARTS NOT INCLUDED IN FUEL SYSTEM 2.4.3 VAPOR WITHDRAWAL 2.4.2 SOME IMPORTANT CONSIDERATIONS2.4.4 PRIMARY REGULATOR 2.4.5 GASEOUS CARBURETION 2.4.6 FUEL SUPPLY LINES 2.5EXHAUST SYSTEM2.4.7 EXCESS FLOW VALVE 2.4.8 LEAKAGE TESTS 2.6ELECTRICAL CONNECTIONS 2.5.3 EXHAUST SYSTEM SAFETY2.5.2 TYPE OF EXHAUST SYSTEM Figure 2.17 - Exhaust System 2.6.3 ISOLATING DIFFERENT POWER SOURCES 2.6.1 WIRING2.6.4 POWER SUPPLY CORD 2.6.2 GENERATOR AC CONNECTION SYSTEM INVERTER POWER SUPPLY CORD POWER CORD FOR Figure 2.20 - Transfer Switch Isolation MethodDOCKSIDE POWER 30 Generac Power Systems, Inc 2.7.1 RECOMMENDED BATTERY 2.7BATTERY INSTALLATION2.7.2 BATTERY CABLES 2.6.6 SENSING HARNESS 2.7.3 BATTERY CABLE CONNECTIONS 2.8OPTIONAL ACCESSORIES2.7.4 BATTERY COMPARTMENT 2.8.1 REMOTE PLUG-INRECEPTACLE 3.4TESTING UNDER LOAD 3.1POST INSTALLATION TESTS3.2BEFORE INITIAL START UP 3.3INITIAL START BATTERY INSTALLATION 3.5INSTALLATION CHECKLISTOPTIONAL ACCESSORIES POST INSTALLATION TESTS PROBLEM 4.1TROUBLESHOOTING GUIDECAUSE CORRECTION 36 Generac Power Systems, Inc Section 6 - Electrical Data 38 Generac Power Systems, Inc Section 6 - Electrical Data 40 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists Control Panel - Drawing No. 0E7560 DESCRIPTION 42 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists GN 220 RV Long Block - Drawing No. 0A6202-G 44 Generac Power Systems, Inc 078621 46 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONSSection 8 - Warranty ATTENTION WARRANTY DEPARTMENT EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTY WARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTYGENERAC POWER SYSTEMS, INC FOR GUARDIAN RECREATIONAL VEHICLE GENERATORS