Generac Power Systems 04389-3, 04456-3, 04390-3 Adjusting The Regulator Natural Gas Only

Models: 04389-3, 04456-3, 04390-3

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2.6ADJUSTING THE REGULATOR

Section 2 — Post Installation Start-up and Adjustments

Air-cooled 7 kW, 12 kW and 15 kW Generators

5.Turn ON the utility power supply to the transfer switch, using the means provided (such as a util- ity main line circuit breaker).

6.Set the AUTO/OFF/MANUAL switch to AUTO. The system is now ready for automatic operation.

7.Turn OFF the utility power supply to the transfer switch.

With the AUTO/OFF/MANUAL switch at AUTO, the engine should crank and start when the utility source power is turned OFF. After starting, the transfer switch should connect load circuits to the standby side. Let the system go through its entire automatic sequence of operation.

With the generator running and loads powered by generator AC output, turn ON the utility power supply to the transfer switch. The following should occur:

After about 13 seconds, the switch should transfer loads back to the utility power source.

About one minute after retransfer, the engine should shut down.

2.6ADJUSTING THE REGULATOR

(NATURAL GAS ONLY)

Although the generator has been factory set to pro- vide maximum power, it may be necessary in some areas to adjust this setting. Because natural gas has different BTU or power content across the country the engine may not perform as designed.

If experiencing engine problems at high or full load conditions follow these steps. It will require a fre- quency meter to perform this procedure.

1.

Turn off utility power to the main distribution

 

 

panel in the house. This can be done by switching

 

 

the service main breaker to the off or open posi-

 

 

tion.

 

 

 

2.

Allow the generator to start. Before loading the

 

 

generator, confirm that the No Load Frequency,

 

 

with the roof open and door off, is set to 63-63.5

 

 

Hz. Transfer load to emergency circuits.

3.

Turn on appliances, lights, pumps, etc., that are

 

 

on the emergency circuits in an attempt to fully

 

 

load the generator. Be cautious not to overload

 

 

the generator. Use the following chart as a guide:

 

 

 

 

 

 

 

Unit

120 Volts

240 Volts

 

 

 

7 kW

50.0 amps

25.0 amps

 

 

 

12 kW

100.0 amps

50.0 amps

 

 

 

13 kW

108.3 amps

54.1 amps

 

 

 

 

4.

When 3/4 load has been achieved. Connect a fre-

 

 

quency meter to the output lugs of the generator’s

 

 

main line circuit breaker.

 

 

5.The fuel regulator is fitted with one (7 kW), or two (12 & 15 kW) adjustment screws. While watch- ing the frequency meter, slowly turn the adjust- ment screws clockwise or counterclockwise one at a time until the highest frequency is read on the meter. Only limited adjustment is available because of the set pin. Under no circumstances should any of the pins be removed (Figures 2.1 and 2.2).

Figure 2.1 — Dual Fuel Regulators

V-twin

410

Adjustment

Adjustment

Set

Screw

Screw

(One Side

Pin

(Both Sides)

Only)

 

 

 

Set Pin

(Both Sides)

6.When the highest frequency is reached maximum power has been set. From this point turn both adjustment screws 1/4 turn counterclockwise. The regulator is now set.

Figure 2.2 — Placement of Regulator

Adjustment Screw

7.Turn utility power to the main distribution panel back on. This can be done by switching the ser- vice main breaker to the on or closed position. Allow the generator to shut down.

Do not make any unnecessary adjustments. Factory settings are correct for most applica- tions. However, when making adjustments, be careful to avoid overspeeding the engine.

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Generac Power Systems 04389-3, 04456-3, 04390-3 Adjusting The Regulator Natural Gas Only, 1 - Dual Fuel Regulators