Section 3 — Operation

Air-cooled 7 kW, 12 kW and 15 kW Generators

7.Restart the unit.

8.Slowly turn the idle adjust screw to adjust the no-load idle frequency to 63-63.5 Hz (with door open).

9.The governor is now set.

‹2.7.3 ADDITIONAL CORROSION PROTECTION

Periodically spray all engine linkage parts and brack- ets with corrosion inhibiting spray such as WD-40 or a comparable product.

2.8VOLTAGE REGULATOR

ADJUSTMENT

With the frequency between 62-63 Hertz, slowly turn the slotted potentiometer (Figure 2.6) until line volt- age reads 247-252 volts.

Figure 2.6 – Voltage Adjustment Potentiometer

NOTE:

The access panel on top of the control panel must be removed to adjust the voltage regulator.

NOTE:

The voltage regulator is housed above the gen- erator's control panel. The regulator maintains a voltage in direct proportion to frequency at a 2-to-

1ratio. For example, at 62 Hertz, line-to-neutral voltage will be 124 volts.

3.1BREAK-IN PROCEDURE

Once the unit has been installed and all electrical checks have been made, it is strongly recommended that the following “Break-in Procedure” be completed to ensure correct generator operation in the future.

1.Set the generator’s AUTO/OFF/MANUAL switch to AUTO.

2.Turn OFF the utility power supply to the transfer switch using the means provided (such as a utility main line circuit breaker).

3.The unit will start, and the transfer switch will transfer to standby.

4.Using the transfer switch’s built-in emergency load center, turn on circuits to load the generator to approximately 25% rated load and run the unit for one hour.

5.Run the unit for one hour at 50% rated load.

6.Run the unit for one hour at 75% rated load.

7.Run the unit for one hour at 100% rated load.

8.Turn ON the utility power supply to the transfer switch, which will allow the transfer switch to transfer back to utility power. The unit will con- tinue to run for one minute and then shut down.

9.Allow the unit to cool.

10.Set the generator’s main circuit breaker to its OFF (or OPEN) position.

11.Set the generator's AUTO/OFF/MANUAL switch to OFF. Remove the 7.5A and 15A fuses from the generator control panel. Disconnect the battery cables as outlined in “General Hazards”.

12.Drain the oil and remove the oil filter. Replace the oil filter according to Section 4.4, “Changing the Oil Filter”. Replace the oil with synthetic oil as recommended in Section 4.3, “Changing the Engine Oil”.

13.Reconnect the battery cables as outlined in “General Hazards” (page 2) and insert the 7.5A and 15A fuses into the generator control panel. The generator is now ready for service.

3.2USING THE AUTO/OFF/MANUAL SWITCH (FIGURE 3.1)

‹3.2.1 “AUTO” POSITION

Selecting this switch position activates fully auto- matic system operation. It also allows personnel to start and exercise the engine every seven days with the setting of the exercise timer (see Section 3.6). This position also is used for remote starting, when it is set up.

14

Page 15 Page 17
Page 16
Image 16
Generac Power Systems 04389-3, 04456-3, 04390-3 Voltage Regulator Adjustment, BREAK-IN Procedure, ‹ 3.2.1 Auto Position
Page 15 Page 17

04389-3, 04456-3, 04390-3 specifications

Generac Power Systems has established itself as a leading name in power generation equipment, and models 04389-3, 04456-3, and 04390-3 exemplify the company’s commitment to reliability and technology. These models are particularly popular among homeowners and businesses that need dependable backup power solutions.

The Generac 04389-3 is a 22 kW standby generator designed to provide seamless power during outages. It boasts a powerful 999cc engine that can handle heavy loads, making it suitable for larger homes or commercial settings. The generator features Generac’s patented True Power Technology, which ensures clean and stable power delivery, making it safe for sensitive electronics. It also comes equipped with an innovative shutdown system that prevents damage during low oil conditions and features a five-year limited warranty for added peace of mind.

Similarly, the 04456-3 model also serves as a robust standby generator, offering 24 kW of power output. This model highlights an advanced alternator that provides a reliable source of energy for running essential appliances like refrigerators, air conditioners, and heating systems. The 04456-3 includes an automatic exercise mode, allowing it to run tests periodically to ensure it’s always ready to operate when needed. Additionally, it utilizes a user-friendly digital controller that simplifies monitoring and operational management.

The Generac 04390-3 model offers a slightly lower output at 20 kW but retains high efficiency and reliability. Like its counterparts, it features an innovative design that operates quietly while delivering consistent power. This model is particularly aimed at residential users who require dependable backup solutions without the noise commonly associated with generators. It incorporates Generac’s Smart Management modules, enabling users to manage power loads effectively and avoid overloading the system.

All three models benefit from Generac’s Mobile Link technology, which enables remote monitoring via mobile devices. This feature allows users to check the status of their generators, including maintenance alerts and operational history, providing a convenient way to manage energy needs. In summary, Generac models 04389-3, 04456-3, and 04390-3 offer cutting-edge features, dependable technology, and robust capabilities, making them an ideal choice for anyone seeking reliable backup power solutions.
Top Page Image Contents