DANGER
DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY
POWER SYSTEMS, INC
Air-cooled,Prepackaged
HOW TO OBTAIN SERVICE
CONTENTS
OPERATION AND MAINTENANCE
INTRODUCTION
Introduction
GENERAL HAZARDS
DANGER
EXPLOSION HAZARDS
ELECTRICAL HAZARDS
FIRE HAZARDS
STANDARDS INDEX
1.3SYSTEM SET LED
1.1UNPACKING/INSPECTION
1.2PROTECTION SYSTEMS
DANGER
Figure 1.2 - 12 kW and 15 kW, V-twin GT-990Engine
1.4YOUR GENERATOR
Figure 1.1 - 7 kW, Single Cylinder GH-410Engine
1.5.2 ENGINE
1.5 SPECIFICATIONS
1.5.1 GENERATOR
Section 1 - General Information
1.7FUEL CONSUMPTION
1.8RECONFIGURING THE FUEL SYSTEM
1.6FUEL REQUIREMENTS AND RECOMMENDATIONS
DANGER
1.9.1 GENERATOR
1.9.2 TRANSFER SWITCH
1.9LOCATION
1.9.2.1 7 kW, 12 kW and 15 kW Units
Figure 1.5 - Battery Cable Connections
1.10 BATTERY INSTALLATION
1.11 THE BATTERY
DANGER
2.3ELECTRICAL CHECKS
2.2CHECK TRANSFER SWITCH OPERATION
2.1BEFORE INITIAL START-UP
DANGER
2.4GENERATOR TESTS UNDER LOAD
2.5CHECKING AUTOMATIC OPERATION
Figure 2.2 - Placement of Regulator
2.6ADJUSTING THE REGULATOR NATURAL GAS ONLY
2.7ENGINE GOVERNOR ADJUSTMENT
2.7.1 7 KW UNITS
Figure 2.4 - Full Load Speed Adjust Screw
2.8VOLTAGE REGULATOR ADJUSTMENT
Figure 2.3 - Engine Governor Adjustment
Figure 2.5 - Voltage Adjustment Potentiometer
3.2.3 “MANUAL” POSITION
3.1 BREAK-INPROCEDURE
3.3AUTOMATIC TRANSFER OPERATION
3.2.1 “AUTO” POSITION
3.4SEQUENCE OF AUTOMATIC OPERATION
Figure 3.2 - Manual Transfer Switch Operation
3.5.1 TRANSFER TO GENERATOR POWER SOURCE
3.5MANUAL TRANSFER OPERATION
3.7.1 LOW OIL PRESSURE SWITCH
3.6SETTING THE EXERCISE TIMER
3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE
3.7.2 HIGH TEMPERATURE SWITCH
3.7.3.1 Approximate Crank Cycle Times
4.1 FUSE
4.2 CHECKING THE ENGINE OIL LEVEL
3.7.4 OVERSPEED
Figure 4.6 - 7 kW, Engine Air Cleaner Location
4.5CHANGING THE ENGINE AIR CLEANER
4.3.2 OIL CHANGE PROCEDURE
4.3CHANGING THE ENGINE OIL
Figure 4.8 - Setting the Spark Plug Gap
4.7BATTERY MAINTENANCE
Figure 4.7 - 12 kW and 15 kW Engine Air Cleaner
4.6SPARK PLUGS
4.9COOLING SYSTEM
4.8ADJUSTING GH-410/GT-990VALVE CLEARANCE
Figure 4.10 - Valve Clearance Adjustment
Figure 4.9 - Cooling Vent Locations
4.12.2 RETURN TO SERVICE
4.12 OUT OF SERVICE PROCEDURE
4.12.1 REMOVAL FROM SERVICE
4.10 ATTENTION AFTER SUBMERSION
4.13 SERVICE SCHEDULE
CAUSE
5.1TROUBLESHOOTING GUIDE
PROBLEM
CORRECTION
Section 6 - Electrical Data
24 Generac Power Systems, Inc
ENGINE WIRING
IC IM2
CONTROL PANEL BOX
Generac Power Systems, Inc
Section 6 - Electrical Data
CUSTOMER
26 Generac Power Systems, Inc
Section 6 - Electrical Data
Section 6 - Electrical Data
C2-6
Section 6 - Electrical Data
28 Generac Power Systems, Inc
ENGINE WIRING
CONTROL PANEL BOX
Generac Power Systems, Inc
Section 6 - Electrical Data
CUSTOMER
30 Generac Power Systems, Inc
Section 6 - Electrical Data
11 TX 225A N256VA 224A 1VA 224 N1
Generac Power Systems, Inc
Section 6 - Electrical Data
Section 7 - Exploded Views and Parts Lists
32 Generac Power Systems, Inc
PART NO.QTY. DESCRIPTION
Section 7 - Exploded Views and Parts Lists
ITEM
PART NO.QTY. DESCRIPTION
Page
DESCRIPTION
Section 7 - Exploded Views and Parts Lists
DESCRIPTION
23 26
Section 7 - Exploded Views and Parts Lists
7 9
0D4801
Section 7 - Exploded Views and Parts Lists
DESCRIPTION
8 35 34
Section 7 - Exploded Views and Parts Lists
37 17 24 10 1
0D3086
Section 7 - Exploded Views and Parts Lists
DESCRIPTION
Kit Contains
ITEM
Section 7 - Exploded Views and Parts Lists
DESCRIPTION
PART NO
42 Generac Power Systems, Inc
DESCRIPTION
Section 7 - Exploded Views and Parts Lists
DESCRIPTION
7 kW Generator - Drawing No. 0D3504-C
Section 7 - Exploded Views and Parts Lists
44 Generac Power Systems, Inc
0C6934
Section 7 - Exploded Views and Parts Lists
DESCRIPTION
46 Generac Power Systems, Inc
12 kW and 15 kW Generator - Drawing No. 0D3417-D
0C6934
Section 7 - Exploded Views and Parts Lists
DESCRIPTION
48 Generac Power Systems, Inc
GN410 Engine - Drawing No. 0D3539-DPart
071978
Section 7 - Exploded Views and Parts Lists
DESCRIPTION
11 9
Section 7 - Exploded Views and Parts Lists
50 Generac Power Systems, Inc
4 2 27
0C1069
Section 7 - Exploded Views and Parts Lists
DESCRIPTION
DESCRIPTION
Section 7 - Exploded Views and Parts Lists
PART NO. QTY
PART NO. QTY
ALL DIMENSIONS IN MILLIMETERS INCHES
Section 8 - Mounting Dimensions
Generac Power Systems, Inc
Guardian Air
54 Generac Power Systems, Inc
Generac Power Systems, Inc
1-800-333-1322
YOUR WARRANTY RIGHTS AND OBLIGATIONS
PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
Section 10 - Warranty
EMISSION CONTROL SYSTEM WARRANTY
EMISSION RELATED PARTS INCLUDE THE FOLLOWING
GENERAC POWER SYSTEMS, INC
WARRANTY SCHEDULE
Section 10 - Warranty
GUARDIAN “EMERGENCY AUTOMATIC STANDBY GENERATORS”