REPAIR INSTRUCTION - GP6132
PUMP SYSTEM MALFUNCTIONS
| MALFUNCTION | CAUSE |
|
| REMEDY |
|
|
|
| |||||
| The Pressure and/ | Worn packing seals |
|
| Replace packing seals |
|
|
|
| |||||
| or the Delivery Drops | Broken valve springs | Replace springs |
|
|
|
| |||||||
|
|
|
|
|
| |||||||||
|
| Belt slippage |
|
| Tighten or Replace belt |
|
| |||||||
|
| Worn or Damaged nozzle | Replace nozzle |
|
|
|
| |||||||
|
| Fouled discharge valve | Clean valve assembly |
|
|
|
| |||||||
|
| Worn or Plugged relief valve on pump | Clean, Reset, and Replace |
|
| |||||||||
|
|
|
|
|
|
| worn parts |
|
|
|
| |||
|
| Cavitations |
|
| Check suction lines on inlet |
|
| |||||||
|
|
|
|
|
|
| of pump for restrictions |
|
|
|
| |||
|
| Unloader |
|
| Check for proper operation |
|
| |||||||
| Water in Crankcase | High Humidity |
|
| Reduce oil change intervals |
|
| |||||||
|
| Worn Seals |
|
| Replace seals |
|
|
|
| |||||
| Noisy Operating | Worn bearings |
|
| Replace bearings, Refill |
|
| |||||||
|
|
|
|
|
|
| crankcase oil with recommended |
|
| |||||
|
|
|
|
|
|
| lubricant |
|
|
|
|
|
| |
|
| Cavitation |
|
| Check inlet lines for restrictions |
|
| |||||||
|
|
|
|
|
|
| and/or proper sizing |
|
|
|
| |||
| Rough/Pulsating | Worn packing |
|
| Replace packing |
|
|
|
| |||||
| Operation with |
|
|
|
|
|
|
|
|
|
|
|
|
|
| Pressure Drop | Inlet restriction |
|
| Check system for stoppage |
|
| |||||||
|
|
|
|
|
| |||||||||
|
|
|
|
|
|
| air leaks, correctly sized |
|
| |||||
|
|
|
|
|
|
| inlet plumbing to pump |
|
|
|
| |||
|
| Accumulator pressure | Recharge/Replace accumulator |
|
| |||||||||
|
| Unloader |
|
| Check for proper operation |
|
| |||||||
|
| Cavitation |
|
| Check inlet lines for restrictions |
|
| |||||||
|
|
|
|
|
|
| and/or proper size |
|
|
|
| |||
| Pump Pressure as | Restricted discharge plumbing |
|
| ||||||||||
| Drop at gun Rated, |
|
|
|
|
| rate of pump |
|
|
|
| |||
| Pressure |
|
|
|
|
|
|
|
|
|
|
|
|
|
| Excessive | Worn plungers |
|
| Replace plungers |
|
|
|
| |||||
| Leakage | Worn packing/seals |
|
| Adjust or Replace packing seals |
|
| |||||||
|
|
|
|
|
| |||||||||
|
| Excessive vacuum |
|
| Reduce suction vacuum |
|
| |||||||
|
| Cracked plungers |
|
| Replace plungers |
|
|
|
| |||||
|
| Inlet pressure too high | Reduce inlet pressure |
|
|
|
| |||||||
| High Crankcase | Wrong Grade of Oil |
|
| Giant oil is recommended |
|
| |||||||
| Temperature | Improper amount of oil in crankcase | Adjust oil level to proper amount |
|
| |||||||||
|
|
|
| |||||||||||
|
| |||||||||||||
| Preventative Maintenance Check List & Recommended Spare Parts List | |||||||||||||
|
|
|
|
|
|
|
|
| Every |
| Every |
|
| Every |
|
|
|
|
|
|
|
|
| 500 |
| 1500 |
| 3000 | |
Check |
| Daily |
| Weekly | 50 Hrs. |
| Hours |
| Hours |
| Hours | |||
Oil Level/Quality |
| X |
|
|
|
|
|
|
|
|
|
|
| |
Oil Leaks |
| X |
|
|
|
|
|
|
|
|
|
|
| |
Water Leaks |
| X |
|
|
|
|
|
|
|
|
|
|
| |
Belts, Puelly |
|
|
| X |
|
|
|
|
|
|
|
|
| |
Plumbing |
|
|
| X |
|
|
|
|
|
|
|
|
| |
|
|
| Recommended Spare Parts |
|
|
|
|
|
| |||||
Oil Change |
|
|
|
|
|
|
|
|
|
|
|
|
| |
(1 gallon) p/n 01154 |
|
|
|
|
| X |
| X |
|
|
|
|
| |
Plunger Seal Kit |
|
|
|
|
|
|
|
|
|
|
|
|
| |
(1 kit/pump) |
|
|
|
|
|
|
|
|
| X |
|
|
| |
Oil Seal Kit |
|
|
|
|
|
|
|
|
|
|
|
|
| |
(1 kit/pump) |
|
|
|
|
|
|
|
|
| X |
|
|
| |
Valve Repair Kit |
|
|
|
|
|
|
|
|
|
|
|
|
| |
(1 kit/pump) |
|
|
|
|
|
|
|
|
|
|
|
| X | |
7
