REPAIR INSTRUCTIONS - P205/206/208 PUMPS

NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly.

This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring.

1.With a 22mm socket wrench, remove the (3) discharge valve plugs and

(3)inlet valve plugs (32) Inspect the o-ring (33) for wear and replace if dam- aged.

4.Remove the o-ring (31). Inspect all parts for wear and replace as necessary. For pumps manufactured prior to 5/97, tighten plugs (32) to 33 ft-lbs. otherwise, apply one drop of Loctite 243 to the valve plugs (32) and tighten to 59 ft.-lbs.

7.Remove the weep return ring (25), pressure ring (24), and v-sleeve (23) from the valve casing (26). Remove the weep v-sleeve (23A) from the seal case (20).Inspect all parts, including o-ring (21) for wear and replace as necessary.

2.Using a needle nose pliers, remove the inlet and discharge valve assemblies (32X).

5.Next, use a 5mm allen wrench to remove the 8 socket head cap screws (34).

8.Check surfaces of plunger (16). A damaged surface will cause accelerated wear on the seals. Depos- its of any kind must be carefully removed from the plunger surface. A damaged plunger must be replaced!

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3.By inserting a small screw driver between the valve seat (27) and the valve spring retainer (30), the valve assembly can be separated.

6.Carefully slide the valve casing (26) out over the plungers.

9.If the crankcase oil seals (19) are to be replaced, they can be removed by first removing the crank- shaft (13), connecting rod (15), and plunger assem- bly (16) from the gear end. Then the oil seals can be pushed out from the rear. Please contact Giant for details.

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Giant P206, P208 installation instructions Repair Instructions P205/206/208 Pumps
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P206, P208, P205 specifications

Giant is a renowned name in the cycling world, producing a wide range of bicycles that cater to every type of rider. Among their extensive lineup, the P-series models, specifically the P205, P208, P210, P211, and P209, stand out for their innovative design and robust performance. These bikes are tailored for both casual and serious cyclists, embodying Giant's commitment to quality and technology.

The Giant P205 is an entry-level model that provides excellent value for beginner cyclists. It features a lightweight aluminum frame, which enhances maneuverability and makes it easy to handle. The bike is equipped with a reliable gear system that ensures smooth shifting, catering to various terrains. Its comfortable seating allows for long rides without discomfort, making it ideal for leisurely outings.

The P208 brings a step up in terms of performance, featuring an upgraded suspension system. This makes it an excellent choice for riders who want to tackle more rugged trails. The bike's advanced braking system has been engineered for quick stopping, providing a sense of safety and control. Its wider tires offer improved grip, making it suited for diverse riding conditions.

The P210 is designed for performance enthusiasts. It boasts a lightweight carbon composite frame that delivers exceptional speed and agility. This model is equipped with high-quality components, including precision gear shifting and enhanced aerodynamic features. The P210 stands out for its versatility, making it perfect for both competitive races and long-distance rides.

Moving on to the P211, this bike is engineered for the serious cyclist who seeks a challenging experience. It comes with an advanced electronic shifting mechanism that ensures flawless transitions between gears. The elevated level of customization available for the P211 allows riders to tailor the bike to their specific preferences. Its robust construction means it can withstand more demanding trails while retaining smooth performance.

Finally, the P209 represents the pinnacle of the P series. This bike incorporates cutting-edge technology, featuring an integrated power meter and advanced telemetry systems that provide real-time performance data. The P209 is geared towards professional cyclists who require the highest level of precision and performance. Its state-of-the-art frame design emphasizes aerodynamics and lightweight characteristics, making it a top choice for serious racers.

In summary, the Giant P205, P208, P210, P211, and P209 exemplify Giant's dedication to innovation and excellence. Each model has unique features that cater to different riding styles and preferences, ensuring that there is a Giant bike for everyone. From beginner to professional, cyclists can find a reliable companion in the P series to enhance their riding experience.
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