Wire Sizing

Wire size is important to the operation of your equipment. Use the following check list when selecting the appropriate wire size for your unit.

Wire size must carry the Minimum Circuit Ampacity (MCA).

Refer to the NEC (USA) or CSA (Canada) for wire sizing. The unit MCA for the air handler and the optional electric heat kit can be found on the unit Series and Rating Plate.

Wire size allows for no more than a 2% voltage drop from the building breaker/fuse panel to the unit.

Refer to the latest edition of the National Electric Code or in Canada the Canadian Electric Code when determining the correct wire size. The following table shows the current carrying capabilities for copper conductors rated at 75oC with a 2% voltage drop. Use the Table 7 to determine the voltage drop per foot of various conductors.

Maximum Allowable Length in Feet

to Limit Voltage Drop to 2%*

Wire Size

 

Minimum Circuit Ampacity (MCA)

 

(AWG)

 

 

 

 

 

 

 

 

 

10

15

20

25

30

35

40

45

 

 

 

 

 

 

 

 

 

14

75

50

37

NR

NR

NR

NR

NR

12

118

79

59

47

NR

NR

NR

NR

10

188

125

95

75

63

54

NR

NR

8

301

201

150

120

100

86

75

68

6

471

314

235

188

157

134

118

110

 

 

 

 

 

 

 

 

 

*Based on NEC 1996

Table 7

Maximum Overcurrent Protection (MOP)

Every installation must include an NEC (USA) or CEC (Canada) approved overcurrent protection device. Also, check with local or state codes for any special regional requirements.

This protection can be in the form of fusing or HACR style circuit breakers. The Series and Rating Plate can be used as a guide for selecting the MAXIMUM overcurrent device.

NOTE: Fuses or circuit breakers are to be sized larger than the equipment MCA but not to exceed the MOP.

Electrical Connections – Supply Voltage

USE COPPER CONDUCTORS ONLY.

A knockout is provided on the air handler top panel or side to allow for the entry of the supply voltage conductors. If the knockouts on the cabinet sides are used for electrical conduit, an adapter ring must be used in order to meet UL1995 safety requirements. An NEC or CEC approved strain relief is to be used at this entry point. The wire is to be sized in accordance with the “Electrical Wire and MOP” section of this manual. Some areas require the supply wire to be enclosed in conduit. Consult your local codes.

Air Handler Only (Non-Heat Kit Models)

The building supply connects to the stripped black and white wires contained in the air handler electrical compartment cavity. A ground screw is also contained in this area. Attach the supply wires to the air handler conductors as shown in the unit wiring diagram using appropriately sized solderless connectors or other NEC or CEC approved means.

Air Handler With Non-Circuit Breaker Heat Kits

A terminal block is provided with the HKR kit to attach the supply and air handler connections. Follow the HKR Installation Manual and wiring diagram for complete wiring details.

Air Handler With Heat Kits Containing a Circuit Breaker. HKR models with a “C” suffix contain a circuit breaker(s). The air handler has a plastic cover on the access panel that will require either one or both sections to be removed to allow the heat kit circuit breaker(s) to be installed. See the HKR Installation Instructions for further details. The air handler wires and supply wires are installed directly onto the HKR circuit breaker(s) as shown in the HKR Installation Manual and wiring diagram.

Low Voltage Connections

Several combinations of low voltage schemes are available, depending on the presence of a heat kit and whether the heat kit is single-stage or multi-staging. The low voltage connections are determined by whether the outdoor unit is a condenser or heat pump. The 24V-control voltage connects the air handler to the room thermostat and condenser. Low voltage wiring is to be copper conductors. A minimum of 18AWG must be used for installations up to 50’ and 16AWG for installations over 50’. Low voltage wiring can be made through the top of the cabinet or through either side. See the “Thermostat Wiring” section of this manual for the ARUF, ARPF and ARPT models for typical low voltage wiring connections. The Supplemental Installation Manual included with the AEPT product shows the wiring diagrams for these models.

REFRIGERANT LINES

WARNING

TO PROTECT THE UNIT WHEN WELDING CLOSE TO THE PAINTED SURFACES, THE USE OF A QUENCHING CLOTH IS STRONGLY ADVISED TO PREVENT SCORCHING OR MARRING OF THE EQUIPMENT FINISH. SOLDER WITH A MINIMUM OF 5% SILVER IS RECOMMENDED.

Tubing Preparation

All cut ends are to be round, burr free, and cleaned. Failure to follow this practice increases the chances for refrigerant leaks. The suction line is spun closed and requires pipe cutters to cut off the closed end.

Post Brazing

Quench all welded joints with water or a wet rag.

IO-230F

6

08/04

 

 

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Goodman Mfg ARPT, ARPF, AEPT operating instructions USE Copper Conductors only, Refrigerant Lines

AEPT, ARPF, ARPT specifications

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