2
IO-242C 05/05
Table of Contents
I. Warnings .......................................................................................................................................................................... 3
TO THE OWNER ................................................................................................................................................ 4
TO THE INSTALLER............................................................................................................................................. 4
TRANSPORTATION DAMAGE .................................................................................................................................. 4
II. Safety............................................................................................................................................................................... 4
ADDITIONAL SAFETY CONSIDERATIONS .................................................................................................................. 4
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS ................................................................................................. 5
III. Product Application....................................................................................................................................................... 5
IV. Location Requirements and Considerations............................................................................................................... 6
GENERAL ......................................................................................................................................................... 6
CLEARANCES AND ACCESSIBILITY ......................................................................................................................... 7
FURNACE SUSPENSION ....................................................................................................................................... 7
EXISTING FURNACE REMOVAL .............................................................................................................................. 7
THERMOSTAT LOCATION...................................................................................................................................... 7
V. Combustion and Ventilation Air Requirements............................................................................................................ 8
VI. Category I Venting (Vertical Venting)......................................................................................................................... 10
VENTING......................................................................................................................................................... 10
VII. Masonry Chimneys .................................................................................................................................................... 11
CHECKLIST SUMMARY ....................................................................................................................................... 11
CHECK 1 - PROPER CHIMNEY TERMINATION. ....................................................................................................... 11
CHECK 2 - ANY SOLID OR LIQUID FUEL APPLIANCES VENTED INTO THIS CHIMNEY CHANNEL ....................................... 12
CHECK 3 - CHIMNEY CROWN CONDITION............................................................................................................. 12
CHECK 4 - DEBRIS IN CLEANOUT ....................................................................................................................... 12
CHECK 5 - LINER CONDITION. ............................................................................................................................ 12
CHECK 6 - DILUTION AIR. ................................................................................................................................. 13
CHECK 7 - COMPLETE THE INSTALLATION. ........................................................................................................... 13
FIX 1 - LINER TERMINATION............................................................................................................................... 13
FIX 2 -CHANGE VENTING ARRANGEMENTS ........................................................................................................... 13
FIX 3 - REBUILD THE CROWN. ........................................................................................................................... 13
FIX 4 - RELINING. ............................................................................................................................................ 13
VIII. Electrical Connections.............................................................................................................................................. 14
WIRING HARNESS ............................................................................................................................................ 14
115 VOLT LINE CONNECTIONS........................................................................................................................... 14
FOSSIL FUIEL APPLICATIONS .............................................................................................................................. 14
JUNCTION BOX RELOCATION.............................................................................................................................. 14
24 VOLT THERMOSTAT WIRING.......................................................................................................................... 15
115 VOLT LINE CONNECTION OF ACCESSORIES (HUMIDIFIER AND ELECTRONIC AIR CLEANER) .................................... 15
24 VAC HUM .................................................................................................................................................. 16
TWINNING ....................................................................................................................................................... 16
IX. Gas Supply and Piping............................................................................................................................................... 17
GENERAL ........................................................................................................................................................17
HIGH ALTITUDE DERATE .......................................................................................................................................17
PROPANE GAS CONVERSION .............................................................................................................................. 18
GAS PIPING CONNECTIONS ................................................................................................................................18
UPFLOW INSTALLATIONS ..................................................................................................................................... 19
COUNTERFLOW INSTALLATIONS............................................................................................................................. 19
GAS PIPING CHECKS........................................................................................................................................ 19
PROPANE GAS TANKS AND PIPING...................................................................................................................... 19
PROPANE GAS PIPING CHARTS .......................................................................................................................... 20
X. Circulating Air and Filters ...........................................................................................................................................20
DUCTWORK-AIRFLOW ........................................................................................................................................ 20
FILTERS - READ THIS SECTION BEFORE I NSTALLING THE RETURN A IR DUCTWORK ....................................................... 20
CIRCULATION AIR FILTERS .................................................................................................................................. 20
UPRIGHT INSTALLATIONS..................................................................................................................................... 20
HORIZONTAL INSTALLATIONS ................................................................................................................................21
XI. Sequence of Operation (Integrated Ignition Control) .............................................................................................. 21
POWER UP..................................................................................................................................................... 21
NORMAL HEATING SEQUENCE ............................................................................................................................ 21
CONSTANT FAN ................................................................................................................................................ 21