Operation
Shut Down.
1.For normal system shut down, disconnect power to lubricator controller (J) by turning off the ignition switch, and turn off hydraulic supply by closing the ball valve (Fig. 2, item AA).
CAUTION
Never allow the pump to run dry of the fluid being pumped. A dry pump will quickly accelerate to a high speed, possibly damaging pump. If your pump accelerates quickly, or is running too fast, stop the pump immediately and check the fluid supply.
Troubleshooting
Problem | Cause | Solution |
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System does not build sufficient | Pump malfunction | Refer to manual 308156 |
pressure | Pump turned off too soon | Increase timer “pump on” setting |
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| Increase hydraulic flow rate to pump |
| Solenoid malfunction | Repair or replace |
| Too low or no hydraulic supply | Turn pressure up or supply on |
| Vent valve seal failure | Replace seal |
| Vent valve needle/seat failure | Replace needle and seat |
| Reservoir out of grease | Fill reservoir |
| Broken or leaky supply/branch line | Tighten connections and/or replace |
|
| line(s) |
| Injector failure | Repair or replace |
| Pressure in tank line too high due to | Remove tank line restrictions |
| restrictions in tank line or plumbing | Use larger plumbing |
| too small | |
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Lubricant dispensed from pres- | System pressure set too high | Decrease hydraulic pressure to pump |
sure relief valve |
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Pump runs too fast | Reservoir out of lubricant | Fill reservoir |
| Pump cavitation | Install a follower plate |
| Leak in distribution system | Repair leak |
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Lubricant coming out of breather | Reservoir overfilled | Drain lubricant until overflow stops |
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Pump will not start | No hydraulic supply | Verify/check hydraulic supply |
| Solenoid malfunction | Replace solenoid |
| No electrical supply to lubrication | Turn on electrical supply |
| controller |
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| Lubrication controller malfunction | Refer to controller manual 308950 |
| Pump malfunction | Refer to pump manual 308156 |
10 309098
