Volume Balancing the Mix Manifold

Use Table 2 and the examples provided to approximate how much pressure drop you can expect for every 50 ft (15.2 m) of hose at 1 gpm flow in that particular hose for a 1000 cps viscosity material. Adjust for your applica- tions flow rate and viscosity.

NOTE: Typical flow rates are usually 0.4-0.8 gpm (1.5-3 l/mn) per gun depending on tip size and vis- cosity.

Table 2: Hose Selection by Pressure Drop

 

Pressure drop per 50 ft

Pressure Drop per 15.24

 

section per 1000 cps at 1

meter section per 1000

Hose ID

gal/min.

cps at 1 liter/min.

(in.)

(psi)

(Bar)

 

 

 

1/8

55910

1018

 

 

 

3/16

11044

201

 

 

 

1/4

3494

64

 

 

 

3/8

690

13

 

 

 

1/2

218

4

 

 

 

5/8

89

1.62

 

 

 

3/4

43

0.78

 

 

 

Reference Formula

Pressure drop = 0.0273 QVL/D4

Key:

Q = Vis poise (centipoise/100) V= Gallons per minute

L= Length (ft) D=Inside diameter (in.)

#1 Example: What is the pressure loss of a 2000 cps material through 150 ft of 3/8 in. ID hose at 0.75 gpm?

690 psi (from chart) x 2 (viscosity factor 2 x 1000 cps) x 3 (3 x 50 ft hoses) x 0.75 (% of gpm) = 3105 psi loss

That is a lot of pressure loss before the spray gun. Let’s try 1/2 in. hose. See example #2.

#2 Example: What is the pressure loss of a 2000 cps material through 150 ft of 1/2 in. ID hose at 0.75 gpm?

218 psi (from chart) x 2 (viscosity factor 2 x 1000 cps) x 3 (3 x 50 ft hoses) x 0.75 (% of gpm) = 981 psi loss

NOTE: Avoid under sizing the high volume side. Pressure drop during flow conditions will increase momentary hose induced ratio errors. See Table 2.

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3A0590G

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Graco 3A059OG important safety instructions Cps at 1 liter/min, Psi Bar, Reference Formula

3A059OG specifications

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