Troubleshooting
WARNING
INJECTION HAZARD
To reduce the risk of serious bodily
injury, including fluid injection or splash- ing in the eyes or on the skin, always
follow the Pressure Relief Procedure on page 8 whenever you shut off the pump, when checking or servicing any part of the system, when installing or changing dispensing devices, and whenever you stop dispensing.
NOTE: Check all other possible problems and solutions before disassembling the pump.
Problem | Cause | Solution |
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Pump fails to operate | Inadequate air supply pressure or | Increase air supply; clear |
| restricted air lines |
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| Closed or clogged dispensing | Open; clean |
| valve |
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| Clogged fluid lines, hoses, valves, | Clear* |
| etc. |
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| Damaged air motor | Service air motor |
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| Exhausted fluid supply | Refill and reprime or flush |
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Continuous air exhaust | Worn or damaged air motor gas- | Service air motor |
| ket, packing, seal, etc. |
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Erratic pump operation | Exhausted fluid supply | Refill and reprime or flush |
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| Held open or worn intake valve or | Clear; service |
| piston packings |
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Pump operates, but output low on | Held open piston valve or worn | Clear; service |
up stroke | piston packings |
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Pump operates, but output low on | Held open or worn intake valve | Clear; service |
down stroke |
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Pump operates, but output low on | Inadequate air supply pressure or | Increase air supply; clear |
both strokes | restricted air lines |
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| Closed or clogged valves | Open; clean |
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*Follow the Pressure Relief Procedure on page 8, and disconnect the fluid line. If the pump starts when the air is turned on again, the line, hose, valve, etc., is clogged.
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