Repair

Disassembly

1.Follow Pressure Relief Procedure. Engage trigger lock.

2.Disconnect fluid hose. Remove RAC tip guard and tip (19 and 20a-20c) or flat tip guard and tip (30, 31 and 32).

3.RAC tip only: use tool to push gasket and seal out back of housing.

ti10637b

4.Using a wrench, remove the cap (4) with spring (5) (releases spring tension on needle).

5.Remove the valve seat (10) and gasket (9).

6.

Holding the needle with

36

 

tool (36) remove the

 

 

 

needle retainer (6).

 

7.

Pull the needle (8) out.

6

8.

Using a socket wrench,

 

 

remove the seal retainer

 

 

(2) from the back of the

 

 

gun. Use a pick to remove

ti5187a

 

the gasket (3).

 

9. Clean and replace parts as needed.

If you need to remove the trigger

To avoid losing parts, be ready for two actuator pins (7) to fall out of the gun body when the trigger (16) is removed.

Repair

3.Before installing trigger, grease the actuator pins (7) and the pivot pin (11a).

XTR 5 Guns

1.Using a socket wrench, remove screw (12) from each side of the gun body and remove trigger.

2.Before installing trigger, grease the actuator pins (7).

Assembly

1.Press a new gasket (3*) into the gun body. Lightly grease the seal retainer (2*) and install. Torque to 48-72 in-lb (5-8 N•m).

2.Lightly grease and replace the needle (8*). Press the needle through the seal retainer.

Caution

Use only tool (36) and fingers to tighten nee-

dle. Do not overtighten or breakage may occur.

3.Apply light-strength Loctiteto needle threads. Holding the needle with tool (36*), install needle retainer (6). Tighten until it bottoms out. Do not overtighten.

4.Lightly grease valve seat (10*) threads. Squeeze the trigger to retract the needle and install gasket (9*) and valve seat (10*). Torque valve seat to 26-32 ft-lb

(34-43 N•m).

5.Grease and install the spring (5) and cap

(4). Tighten the cap to 10-13 ft-lb (8-10 N•m).

Test Gun Before Using

1.

Engage trigger lock. Connect fluid hose to

 

gun.

2.

Start and prime the pump.

3.

Disengage the trigger lock and trigger the

XTR 7 Guns

1.Using a wrench, remove screw (11b) from the pivot pin (11a).

2.Slide the pivot pin (11a) out of the gun body, and remove the trigger (16).

11b

7

16

11a

ti5190a

 

gun into a metal waste container.

4.

Release the trigger. The gun should

 

immediately stop spraying and there should

 

be no leaks. If there is a problem, follow

 

Pressure Relief Procedure. Check

 

through Assembly procedure and correct

 

problem.

5.

Install tip and tip guard before regular use.

312145D

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Graco Inc 312145D important safety instructions Repair