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Grizzly G0490 owner manual Needed for Setup, Unpacking, Description

Models: G0490

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SECTION 3: SETUP

SECTION 3: SETUP

This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine!

Wear safety glasses dur- ing the entire setup pro- cess!

The Model G0490/ G0490X is a heavy machine (approx. 600 lbs.) Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power lifting equipment to move the shipping containers and to place the jointer on the stand.

Needed for Setup

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Unpacking

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Grizzly G0490 Needed for Setup, Unpacking, Wear safety glasses dur- ing the entire setup pro- cess, Description

Contents

OWNERS MANUAL MODEL G0490/G0490X 8 X 76 JOINTER w/PARALLELOGRAM BEDSss ,EAD FROM LEADBASED PAINTS SECTION 6 MAINTENANCE Table of ContentsSECTION 3 SETUP SECTION 7 SERVICEContact Info INTRODUCTIONManual Accuracy Machine Description8dcigdaEVcZa IdentificationZcXZ DjiZZY8Vgidc EgdYjXi9bZchdchHeec\9bZchdch 8Vgidc8jiiZgZVYcdgbVidc BdYZa%.%$%.%MB\#HcXZ$%.ZcXZcdgbVidc @cZcdgbVidc8Vgidc EgdYjXi9bZchdchHeec\9bZchdch 8Vgidc8jiiZgZVYcdgbVidc BdYZa%.%$%.%MB\#HcXZ$%.ZcXZcdgbVidc 8jiiZgchZgicdgbVidcThis symbol is used to alert the user to useful information about SECTION 1 SAFETYSafety Instructions for Machinery Indicates an imminently hazardous situation which, if not avoidedVcYWnhiVcYZghVhVZYhiVcXZVlVngdbldg` Safety Instructions for MachineryCHILDREN & BYSTANDERS. @ZZe XaYgZc VgZV#Hidejhc\bVXcZXaYgZcdgWnhiVcY ZghWZXdbZVYhigVXidc#iZeViiVihcacZliiZiVWaZh#CZkZg Additional Safety Instructions for Jointers6. KICKBACK ZONE.IZ`X`WVX`odcZh Yjgc\deZgVidc#Power Connection Device 220V Single-Phase OperationPower Supply Circuit Requirements SECTION 2 CIRCUIT REQUIREMENTSUnpacking SECTION 3 SETUPNeeded for Setup Wear safety glasses dur- ing the entire setup pro- cessInventory Figures InventoryG0490 Knife Setting Gauge Not Shown Hardware Bag Not ShownH9692-Orange Power Cleaner & Degreaser CleanupBefore cleaning, gather the following ™ 9hedhVWaZGV\h ™ EaVhiXeVcihXgVeZgdeidcVaSite Considerations Weight LoadElectrical Installation Physical Environment6. GZbdkZiZgZVghiVcYeVcZa# AssemblyTo assemble your jointer BdidgBdjci7gVX`ZihFigure 9.chiVaac\Yjhiedgi# hiVcYjeg\i#hdlccFigure 9# iZdciZgVhhZbWanidiZXgViZ#Alignment VhhZbWan!VhhdlccFigure 13# m Figure 13.ZcXZXVggV\ZchiVaaZY#Cutterhead Pulley Motor Pulley Figure 14.EjaaZnhVa\cZY#BdidgEjaaZn Figure 17.Bdidgbdjcic\XVggV\ZWdaih#8jiiZgZVZYEjaaZn BdYZa%.%$%.%MB\#HcXZ$%.DjiZZY hdiZmiZcYhdkZgiZXjiiZgZVY#HigV\iZY\Z cZZY27. GZchiVaaiZgZVghiVcYeVcZa# Dust CollectionTest Run Figure 25.chiVaac\iZXjiiZgZVY\jVgY#To test run the machine Recommended AdjustmentsFactory adjustments that should be verified 3. 8dccZXiiZbVXcZidiZedlZghdjgXZ#Loose hair, clothing, or jewelry could get caught SECTION 4 OPERATIONSOperation Overview in machinery and cause serious personal injury Keep these items awayIVWaZ Basic ControlsHIDE 7jiidcHI6GI 7jiidc Figure 27.HI6GI$HIDEWjiidcadXVidch# AdX`hFollow these rules when choosing and joint- ing stock Stock Inspection Requirements#/22%#4 #/22%#42. Surface Plane on a Thickness Planer Squaring StockSquaring stock involves four steps performed in the following order Figure 34#To surface plane the workpiece on the joint- er Surface PlaningFigure 37.mVbeaZdhjgVXZeaVcc\liiZ dciZg# 1. 9H8DCC8I?DCIGGDBEDLGFigure 40.aajhigVidcdZY\Zdcic\gZhjaih# Edge JointingFigure 39.mVbeaZdZY\Zdcic\deZgVidc# To edge joint on the jointer1. 9H8DCC8I?DCIGGDBEDLG Bevel CuttingTo bevel cut on the jointer cZZYiVWaZ#To rabbet cut on the jointer Rabbet Cutting1. 9H8DCC8I?DCIGGDBEDLG 2. GZVYVcYjcYZghiVcYSECTION 1 SAFETY WZ\ccc\dcPage 8#G1756-Jointer Pal Magnetic Knife Jig For Carbide Knives SECTION 5 ACCESSORIESG1753-Jointer Pal Magnetic Knife Jig For HSS & Cobalt Knives Figure 45. &,*?dciZgEVaœ@cZ?\#H7196-Bifocal Safety Glasses T20451-Kirova Clear Safety Glasses H0736-Shop Fox Safety GlassesH7194-Bifocal Safety Glasses H7195-Bifocal Safety Glasses T20501-Face Shield Crown Protector T20502-Face Shield Crown ProtectorSchedule SECTION 6 MAINTENANCECleaning Ribbed V-beltHnbeidb SECTION 7 SERVICETroubleshooting EdhhWaZ8VjhZEdhhWaZHdajidc HnbeidbEdhhWaZ8VjhZ BdYZa%.%$%.%MB\#HcXZ$%.Tools Needed Cutterhead Knives G0490Inspecting Knife Height To inspect the knife heightFigure 56# Adjusting/Replacing KnivesTo adjust/replace the knives 7ZkZaZYY\Z10. GZhZiiZdjiZZYiVWaZZ\iVhchigjXiZY c iZ Setting Outfeed Table Height dc Page 43#Figure 58.WWdaii\iZcc\hZfjZcXZ# HZiHXgZlTools Needed Cutterhead Inserts G0490Xc iZ Setting Outfeed Table Height dc Page 43# To rotate or replace a spiral cutterhead insertTools NeededQty Checking/Adjusting Table ParallelismChecking Outfeed Table To check the outfeed table parallelismTo check the infeed table parallelism Adjusting Table ParallelismChecking Infeed Table `cZhinaZXjiiZgZVYhdlc#DjiZZYIVWaZ To adjust the table parallelismHigV\iZY\Z HZiHXgZl AdXVidc XXZcigX 7jhc\To set the outfeed table height Setting Outfeed Table HeightTools NeededQty 1. 9H8DCC8I?DCIGGDBEDLGIde=Z\i Hide7dai 7diidb=Z\i Hide7dai Adjusting Infeed Table Stop BoltsCalibrating Depth Scale Figure 70.EdhikZhideWdaihdgiZcZZY iVWaZ#To set the 45˚ inward fence stop Setting Fence StopsTools NeededQty 1. IaiiZZcXZVeegdmbViZan*•clVgYdcidWIRE/COMPONENT DAMAGE. 9VbV\ZYlgZh SECTION 8 WIRINGWiring Safety Instructions SHOCK HAZARD. Ldg`c\dclgc\iVihXdcSwitch G0490/G0490X Wiring DiagramMotor AssemblyFigure 77.Bdidglgc\# G0490/G0490X Electrical ComponentsREAD ELECTRICAL SAFETY Figure 79.8dcigdaeVcZalgc\#BdYZa%.%$%.%MB\#HcXZ$%. SECTION 9 PARTSJointer Breakdown DESCRIPTION Jointer Parts ListPART # PART #G0490 CUTTERHEAD Jointer Parts ListBdYZa%.%$%.%MB\#HcXZ$%. G0490X CUTTERHEADCabinet Breakdown PART # Cabinet Parts ListBdYZa%.%$%.%MB\#HcXZ$%. DESCRIPTIONDESCRIPTION LabelsPART # -*--=dlYYndjaZVgcVWdjijh4 WARRANTY CARD1. TTTT 6YkZgihZbZciHZcYVgooan8ViVad\idVgZcY EaVXZ HiVbe =ZgZ2,9 .$5342!, .# 0/ /8 %,,.!- 7! 7!22!.49 !.$ 2%452.3 YjgVWainhiVcYVgYhVcYlZdeZndjcZkZgcZZYidjhZihlVggVcin#Visit Our Website Today For Current Specials Buy Direct and Save with Grizzly - Trusted, Proven and a Great ValueORDER 24 HOURS A DAY ~Since 1983~