G1023RLX
Ss ,EAD from Leadbased PAINTS
Table of Contents
Manual Accuracy
Introduction
Contact Info
Machine Description
G1023RLX
Identification
G1023RL
GdjiZgIVWaZmiZchdcLc\
Model Number
Safety Instructions for Machinery
Safety
BdYZa&%GAHZgZhB\#HcXZ,$&%
ZghWZXdbZVYhigVXidc#
Children & BYSTANDERS. @ZZe XaYgZc
Additional Safety for Table Saws
Protecting Yourself From Kickback
Preventing Kickback
Glossary of Terms
Availability
Power Supply
Full-Load Current Rating
Circuit Information
Min. Gauge G1023RL/RL/RLW 14 AWG
G1023RLWX Connection Type & Grounding
50 ft
Needed for Setup
Setup
Unpacking
Description Qty
Hardware Recognition Chart
Inventory
Box Contents Figures Qty
Table Saw Unit
Hardware and Tools Not Shown/ Qty
Box Contents Figures 7 -8Qty
Box Contents Figure Qty
Fence & Rail Inventory G1023RL, G1023RLW, G1023RLWX
Hardware and Tools Not Shown
Hardware and Tools Not Shown Router Table
Fence & Rail Inventory G1023RLX
Guard
gdciGVaGZXiVc\jaVgIjWZ-Adc\#####
H9692-Orange Power Cleaner & Degreaser
Cleanup
VcYZVhangZbdkc\gjhiegZkZciVikZ#
Eji dc hVZin \aVhhZh VcY YhedhVWaZ \adkZh#
Electrical Installation
Weight Load Physical Environment
Site Considerations
Space Allocation
To assemble your machine
Assembly
7gVXZ
ZmiZchdciVWaZje#
XdbWcZYiVWaZhjgVXZhaVi#
ZmiZchdclc\YdlchZZ #
IZZmiZchdclc\Ydlc#
VhiZcZgh
Rails & Fence
=VcYaZ
Router Table & Legs
To install the Model G1023RLX extension table and legs
Extension Table Legs
I\iZciZWdaihiVidaYiZWgVXZh#
Table Insert
Saw Blade
Checking Fence Parallelism
Blade Guard
G1023RL/RLW/RLX Power Connection
Power Connection
G1023RLWX Power Connection
Dust Collection
Adjustments that should be verified
Recommended Adjustments
Test Run
To test run the machine
Basic Controls
Operations
Operation Overview
Disabling & Locking Switch
HiVgihiZhVl#
Non-Through Cuts
Non-Through Stock Inspection Through Cuts
Through Cuts
Before cutting, inspect all workpieces for
Crosscut blade features
Ripping Blade Features
Combination blade features
Blade Requirements
Laminate blade features
Blade Installation
Dado Blades
Installing Blade Guard & Spreader
Blade Guard Assembly
Guard
Spreader
Removing Blade Guard & Spreader
When Not to Use the Blade Guard
When to Use the Blade Guard
Anti-Kickback Pawls
6ggZhic\ Hegc\ EVlah
When Not to Use the Riving Knife
When to Use the Riving Knife
How to Install the Riving Knife
Riving Knife
9H8DCC8II=H6LGDBEDLG
Ripping
Crosscutting Miter Cuts
To make a crosscut using the miter gauge
To perform a miter cut
Blade Tilt/Bevel Cuts
Installing a Dado Blade
Dado Cutting
Ldg`eZXZ ZcXZ
Finished Dado Cut
Cutting Dadoes with a Dado Blade
To cut a dado with a dado blade
To use a standard saw blade to cut dadoes
Cutting Dadoes with a Standard Blade
9H8DCC8IH6LGDBEDLG
Cut 1 Blade
Cutting Rabbets with a Dado Blade
Rabbet Cutting
To cut rabbets with the standard blade
Cutting Rabbets with a Standard Blade
Blade
Dg`eZXZL ZcXZ
Making Resaw Barrier
Resawing
Tools Needed for the Resaw Barrier
Components Needed for the Resaw Barrier
Resawing Operations
Auxiliary Fence
Components Needed for the Auxiliary Fence
To build the auxiliary fence
Ldg`eZXZ
HZiiZVjmaVgnZcXZidiZYZhgZYlYi#
Front View
ZcXZ
Featherboards
Shop Made Safety Accessories
Making a Featherboard
BiZgWVgeViiZgc#
HadigdjiZYcZViZgWdVgY#
Mounting Featherboard in Miter Slot
Mounting Featherboards w/Clamps
Push Sticks
Using a Push Stick
⁄2 Grid
HjgZ#
Push Blocks
Using a Push Block
Making a Push Block
¿ =VgYlddY
Making a Narrow-Rip Push Block for an Auxiliary Fence
8dbeaZiZY
&¿
Using the Auxiliary Fence and Push Block
Crosscut Sled
Outfeed & Support Tables
DjiZZY
IVWaZ
H7583-Grizzly Tenoning Jig
Aftermarket Accessories from Grizzly
H4231-Zero Clearance Insert for G1023RL
G7581-Superbar G7582-Master Plate
T10223 T10222
T10222-Router Table Attachment
H9587-Table Saw Fundamentals Book
H3309-EAB8AJFeatherboard
H8029-5 Piece Safety Kit
Cleaning
Maintenance
Schedule
Unpainted Cast Iron
Trunnion Slides
Lubrication
Worm Gear, Bevel Gears, and Blade Angle Teeth
Elevation Slides and Leadscrew
Troubleshooting
Service
Hnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidc
6Yjhildgb\ZVgZc\V\ZbZci#
# AdX``cdWhZc\V\ZY# # AddhZcadX``cdW#
\ZVgigjccdc# 7aVYZ YdZh cdi
GZVX*YZ\gZZh#
Blade Tilt Stops
Setting 90 Stop Bolt
Tools NeededQty
Arbor Height Stop Bolts
Setting 45 Stop Bolt
Miter Slot to Blade Parallelism
To adjust the blade parallel to the miter slot
Blade Alignment
Adjusting Blade Alignment by Moving Table
idBlade Alignment#
Spreader or Riving Knife Alignment
Adjusting Blade Position by Moving Trunnion
Checking Alignment
Adjusting Alignment
Adjusting Bent Spreader/Riving Knife
Fence Adjustments
To check/adjust the fence height to the table
Height
GZVgEVYh GdciEVYh
Clamping Pressure and Parallelism
To verify fence parallelism
HaYZiZZcXZVadc\iZgVa#
LibiZghadi#
HeVXZ 7ZilZZc ZcXZ7aVYZ KZc
Checking/Setting 90 Stops
Miter Gauge Adjustments
To calibrate the fence scale indicator win- dow
Fence Scale Calibration
Adjusting Miter Bar Tightness
Checking/Setting 45 Stops
Tensioning Belt
Belt Tension Replacement
EjaaZn 9ZaZXidc
8adhZiZbdidgXdkZg#
130 dcPage 71#
Replacing Belt
VcYWZXdbZYVbV\ZY# 6gWdg 7ZVgc\
12. AddhZciZhZihXgZlhhdlcc # HZiHXgZlh
Hdlcc #
EZghdc XViX iZ VgWdg hd i YdZh cdi Ygde
62#
71#
To adjust the elevation slide gib
Gib Adjustment
Wiring Safety Instructions
Wiring & Electrical
Shock HAZARD. Ldg`c\dclgc\iVihXdc
EdcZcih
#BV\cZiXhliX#
Dc$DHliX#
On/Off Switch
G1023RL/RLX/RLW Wiring 3HP, 220V, 1-Ph
HZZFigures 145
GdjcY
GjcXVeVXidg#
G1023RLWX Electrical Components 5HP, 220V, 1-Ph
Disconnect Switch
G1023RLWX Wiring 5HP, 220V, 1-Ph
5HP 220V 1-Ph Motor
G1023RL All Main
Parts
&%GALM
Description
G1023RL All Main Parts
Galm
HcXZ,$&%
+ +
BdYZa&%GAHZgZhB\#
G1023RL/RLX/RLW 3HP Motor
G1023RL All Arbor & Motor Parts
+ %
G1023RL All Blade Guard & Miter Gauge
*
G1023RL All Fence
Front Rail Tube
G1023RL, W, WX Fence Rails
+ *+*+
G1023RLX Fence Rails
+& +
G1023RLW, WX, Router Table & Guard
+%+ +&% +& +&+ +&* + +%. +%- +%&%
+&- +
Machine Labels
10. 8dbbZcih
$5342!, .# 0/ /8 %,,.!- 7!
EaVXZ HiVbe =ZgZ
DA96ADC9DII9AC
I6E6ADC9HEA6H9DCDIHI6EA
22!.49 !.$ 2%452.3
Order Hours a DAY