G1023RLX
Ss ,EAD from Leadbased PAINTS
Table of Contents
Contact Info
Introduction
Manual Accuracy
Machine Description
G1023RL
Identification
G1023RLX
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Model Number
Safety Instructions for Machinery
Safety
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Children & BYSTANDERS. @ZZe XaYgZc
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Additional Safety for Table Saws
Preventing Kickback
Protecting Yourself From Kickback
Glossary of Terms
Full-Load Current Rating
Power Supply
Availability
Circuit Information
Min. Gauge G1023RL/RL/RLW 14 AWG
G1023RLWX Connection Type & Grounding
50 ft
Unpacking
Setup
Needed for Setup
Description Qty
Hardware Recognition Chart
Table Saw Unit
Box Contents Figures Qty
Inventory
Hardware and Tools Not Shown/ Qty
Fence & Rail Inventory G1023RL, G1023RLW, G1023RLWX
Box Contents Figure Qty
Box Contents Figures 7 -8Qty
Hardware and Tools Not Shown
Guard
Fence & Rail Inventory G1023RLX
Hardware and Tools Not Shown Router Table
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Cleanup
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Site Considerations
Weight Load Physical Environment
Electrical Installation
Space Allocation
To assemble your machine
Assembly
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Rails & Fence
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Extension Table Legs
To install the Model G1023RLX extension table and legs
Router Table & Legs
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Checking Fence Parallelism
Saw Blade
Table Insert
Blade Guard
G1023RLWX Power Connection
Power Connection
G1023RL/RLW/RLX Power Connection
Dust Collection
Test Run
Recommended Adjustments
Adjustments that should be verified
To test run the machine
Operations
Basic Controls
Operation Overview
Disabling & Locking Switch
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Through Cuts
Non-Through Stock Inspection Through Cuts
Non-Through Cuts
Before cutting, inspect all workpieces for
Combination blade features
Ripping Blade Features
Crosscut blade features
Blade Requirements
Laminate blade features
Blade Installation
Dado Blades
Guard
Blade Guard Assembly
Installing Blade Guard & Spreader
Spreader
Removing Blade Guard & Spreader
Anti-Kickback Pawls
When to Use the Blade Guard
When Not to Use the Blade Guard
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How to Install the Riving Knife
When to Use the Riving Knife
When Not to Use the Riving Knife
Riving Knife
Ripping
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Crosscutting Miter Cuts
To make a crosscut using the miter gauge
To perform a miter cut
Dado Cutting
Installing a Dado Blade
Blade Tilt/Bevel Cuts
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Finished Dado Cut
Cutting Dadoes with a Dado Blade
To cut a dado with a dado blade
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Cutting Dadoes with a Standard Blade
To use a standard saw blade to cut dadoes
Cut 1 Blade
Rabbet Cutting
Cutting Rabbets with a Dado Blade
Blade
Cutting Rabbets with a Standard Blade
To cut rabbets with the standard blade
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Tools Needed for the Resaw Barrier
Resawing
Making Resaw Barrier
Components Needed for the Resaw Barrier
Components Needed for the Auxiliary Fence
Auxiliary Fence
Resawing Operations
To build the auxiliary fence
Front View
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Featherboards
Shop Made Safety Accessories
Making a Featherboard
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Mounting Featherboards w/Clamps
Mounting Featherboard in Miter Slot
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Using a Push Stick
Push Sticks
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Push Blocks
Using a Push Block
Making a Push Block
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Making a Narrow-Rip Push Block for an Auxiliary Fence
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Using the Auxiliary Fence and Push Block
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Outfeed & Support Tables
Crosscut Sled
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H4231-Zero Clearance Insert for G1023RL
Aftermarket Accessories from Grizzly
H7583-Grizzly Tenoning Jig
G7581-Superbar G7582-Master Plate
T10223 T10222
T10222-Router Table Attachment
H9587-Table Saw Fundamentals Book
H8029-5 Piece Safety Kit
H3309-EAB8AJFeatherboard
Schedule
Maintenance
Cleaning
Unpainted Cast Iron
Worm Gear, Bevel Gears, and Blade Angle Teeth
Lubrication
Trunnion Slides
Elevation Slides and Leadscrew
Troubleshooting
Service
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Blade Tilt Stops
Setting 90 Stop Bolt
Tools NeededQty
Setting 45 Stop Bolt
Arbor Height Stop Bolts
To adjust the blade parallel to the miter slot
Miter Slot to Blade Parallelism
Blade Alignment
Adjusting Blade Alignment by Moving Table
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Spreader or Riving Knife Alignment
Adjusting Blade Position by Moving Trunnion
Checking Alignment
Adjusting Alignment
To check/adjust the fence height to the table
Fence Adjustments
Adjusting Bent Spreader/Riving Knife
Height
To verify fence parallelism
Clamping Pressure and Parallelism
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To calibrate the fence scale indicator win- dow
Miter Gauge Adjustments
Checking/Setting 90 Stops
Fence Scale Calibration
Checking/Setting 45 Stops
Adjusting Miter Bar Tightness
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Belt Tension Replacement
Tensioning Belt
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Replacing Belt
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Gib Adjustment
To adjust the elevation slide gib
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Wiring & Electrical
Wiring Safety Instructions
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G1023RL/RLX/RLW Wiring 3HP, 220V, 1-Ph
On/Off Switch
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G1023RLWX Electrical Components 5HP, 220V, 1-Ph
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Disconnect Switch
G1023RLWX Wiring 5HP, 220V, 1-Ph
5HP 220V 1-Ph Motor
G1023RL All Main
Parts
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G1023RL All Main Parts
Description
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Galm
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G1023RL All Arbor & Motor Parts
G1023RL/RLX/RLW 3HP Motor
G1023RL All Blade Guard & Miter Gauge
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G1023RL All Fence
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G1023RL, W, WX Fence Rails
Front Rail Tube
G1023RLX Fence Rails
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G1023RLW, WX, Router Table & Guard
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Machine Labels
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$5342!, .# 0/ /8 %,,.!- 7!
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Order Hours a DAY