Table of Contents
SECTION 5: ACCESSORIES .........................36
SECTION 6: MAINTENANCE ......................... 37
schedule ......................................................37
Cleaning ....................................................... 37
redressing rubber tires .............................37
lubrication ...................................................38
SECTION 7: SERVICE ................................... 39
troubleshooting ...........................................39
V-Belt pulley Alignment ...............................41
tensioning/replacing V-Belts ...................... 41
Wheel Alignment .......................................... 42
Aligning table to Blade............................... 44
Blade guides/support .................................. 45
g8144z/g8145z Control panel &
inverter Wiring diagram ...............................46
g8144z/g8145z Electrical Components .....47
g8146z Electrical &
Control Wiring diagram ............................... 48
g8146z inverter Wiring diagram .................49
g8146z Electrical Components ...................50
Motor Wiring diagram ..................................51
Welding station Wiring diagram ..................52
SECTION 8: PARTS .......................................53
g8144z Cabinet........................................... 53
g8144z table & guides ..............................54
g8144z drive system ................................. 55
g8145z Cabinet........................................... 56
g8145z table & guides ..............................57
g8145z drive system ................................. 58
g8146z Cabinet........................................... 59
g8146z table & lower guide .....................60
g8146z Motor & lower Wheel ....................61
g8146z guide post .....................................62
g8146z Upper Wheel ..................................63
Welder station .............................................64
label placement ..........................................66
WARRANTy AND RETURNS ........................69
INTRODUCTION ...............................................2
Foreword ........................................................ 2
Contact info.................................................... 2
g8144z Machine data sheet ........................3
g8145z Machine data sheet ........................5
g8146z Machine data sheet ........................7
Model g8144z/g8145z Basic identification . . 9
Model g8146z Basic identification ..............10
Control panel identification ..........................11
SECTION 1: SAfETy .....................................12
safety instructions for Machinery ................ 12
safety instructions for
Metal Cutting Bandsaws ..............................14
SECTION 2: CIRCUIT REQUIREMENTS ...... 15
220V operation ............................................ 15
SECTION 3: SETUP .......................................16
setup safety ................................................16
items Needed for setup ...............................16
Unpacking ....................................................16
Clean Up ......................................................17
site Considerations ...................................... 17
Mounting to shop Floor ............................... 18
Moving & placing .........................................18
test run ......................................................19
SECTION 4: OPERATIONS ........................... 21
operation safety ..........................................21
Basic Controls .............................................. 21
Blade selection ............................................23
Blade Breakage ...........................................26
Blade Care & Break-in .................................26
Chip inspection Chart ..................................27
Cutting overview.......................................... 28
Blade Changes ............................................28
Blade tensioning .........................................29
guide post ...................................................30
Adjusting Blade guides ............................... 31
Adjusting table tilt ......................................32
Blade Welding .............................................. 33