Table of Contents
SECTION 5: ACCESSORIES .........................36
SECTION 6: MAINTENANCE .........................37
Schedule ......................................................37
Cleaning .......................................................37
Redressing Rubber Tires .............................37
Lubrication ...................................................38
SECTION 7: SERVICE ...................................39
Troubleshooting ...........................................39
V-Belt Pulley Alignment ...............................41
Tensioning/Replacing V-Belts ......................41
Wheel Alignment ..........................................42
Aligning Table To Blade .............................. 44
Blade Guides/Support ..................................45
G8144Z/G8145Z Control Panel &
Inverter Wiring Diagram ...............................46
G8144Z/G8145Z Electrical Components .....47
G8146Z Electrical &
Control Wiring Diagram ...............................48
G8146Z Inverter Wiring Diagram .................49
G8146Z Electrical Components ...................50
Motor Wiring Diagram ..................................51
Welding Station Wiring Diagram ..................52
SECTION 8: PARTS .......................................53
G8144Z Cabinet ..........................................53
G8144Z Table & Guides ..............................54
G8144Z Drive System .................................55
G8145Z Cabinet ..........................................56
G8145Z Table & Guides ..............................57
G8145Z Drive System .................................58
G8146Z Cabinet ..........................................59
G8146Z Table & Lower Guide .....................60
G8146Z Motor & Lower Wheel ....................61
G8146Z Guide Post .....................................62
G8146Z Upper Wheel ..................................63
Welder Station .............................................64
Label Placement ..........................................66
WARRANTY AND RETURNS ........................69
INTRODUCTION ...............................................2
Foreword ........................................................2
Contact Info ...................................................2
G8144Z Machine Data Sheet ........................3
G8145Z Machine Data Sheet ........................5
G8146Z Machine Data Sheet ........................7
Model G8144Z/G8145Z Basic Identification ..9
Model G8146Z Basic Identification ..............10
Control Panel Identification ..........................11
SECTION 1: SAFETY .....................................12
Safety Instructions for Machinery ................12
Safety Instructions for
Metal Cutting Bandsaws ..............................14
SECTION 2: CIRCUIT REQUIREMENTS ...... 15
220V Operation ............................................15
SECTION 3: SETUP .......................................16
Setup Safety ................................................16
Items Needed for Setup ...............................16
Unpacking ....................................................16
Clean Up ......................................................17
Site Considerations ......................................17
Mounting to Shop Floor ...............................18
Moving & Placing .........................................18
Test Run ......................................................19
SECTION 4: OPERATIONS ...........................21
Operation Safety ..........................................21
Basic Controls ..............................................21
Blade Selection ............................................23
Blade Breakage ...........................................26
Blade Care & Break-In .................................26
Chip Inspection Chart ..................................27
Cutting Overview .........................................28
Blade Changes ............................................28
Blade Tensioning .........................................29
Guide Post ...................................................30
Adjusting Blade Guides ...............................31
Adjusting Table Tilt ......................................32
Blade Welding ..............................................33