Guardian Technologies 004992-2

Section 8 — Installation Diagram

40kW Liquid-cooled Generators

Installation Diagram — Drawing No. 0E8422-A

OVERHEAD VIEW

Contents

Main INTRODUCTION READ THIS MANUAL THOROUGHLY www.guardiangenerators.com OPERATION AND MAINTENANCE HOW TO OBTAIN SERVICE Page GENERAL HAZARDS WARNING: !! WARNING: ELECTRICAL HAZARDS FIRE HAZARDS EXPLOSION HAZARDS 1.1 GENERATOR 1.2 TRANSFER SWITCH Figure 1.2 - Main Circuit Breaker 1.3 AUTOMATIC SYSTEM OPERATION 1.4 GENERATOR AC CONNECTION SYSTEMS 1.6 GENERATOR FUEL SYSTEM 1.7 ENGINE PROTECTIVE DEVICES Figure 1.3 - Engine Protective Devices 1.7.1 LOW OIL PRESSURE SWITCH Figure 1.4 - Low Oil Pressure Switch 1.8 UNPACKING 1.8.1 UNPACKING PRECAUTIONS 1.8.2 INSPECTION 1.9 LIFTING THE GENERATOR 1.10 SPECIFICATIONS 1.10.1 GENERATOR SPECIFICATIONS 1.10.2 ENGINE SPECIFICATIONS 1.11 FUEL CONSUMPTION 1.12 RECONFIGURING THE FUEL SYSTEM 1.13 TORQUE SPECIFICATIONS 1.14 ENGINE OIL RECOMMENDATIONS 1.15 COOLANT RECOMMENDATIONS 1.16 BEFORE INSTALLATION 2.1 STANDBY GENERATOR INSTALLATION 2.2 GENERATOR LOCATION 2.3 GENERATOR MOUNTING AND SUPPORT 2.4 BASIC STANDBY ELECTRIC SYSTEM Figure 2.1 Basic Standby Electric System 2.5 EMERGENCY CIRCUIT ISOLATION METHOD 2.6 TOTAL CIRCUIT ISOLATION METHOD G OU G 2.9 TRANSFER SWITCH SIGNAL CONNECT IONS 2.9.1 PRE-PACKAGED ATS 2.9.2 GTS-TYPE ATS 2.10 BATTERY INSTALLATION 2.10.1 VENTED BATTERIES 2.11 PREPARATION BEFORE START-UP 2.11.1 PRIOR TO INITIAL START-UP 2.11.2 TRANSFER SWITCH 2.11.3 FUEL SYSTEM 2.11.4 GENERATOR SET LUBRICATION 3.1 USING AN ENGINEERED GTS TRANSFER SWITCH Pos2 ON GTS Application Pos2 OFF ATS Application (Included switch) GTS Mode Operation 3.2 CONTROL CONSOLE COMPONENTS 3.3 MANUAL TRANSFER AND START-UP 3.4 ENGINE GOVERNOR ADJUSTMENTS Figure 3.2 Engine Governor Adjustment 3.5 RETRANSFER AND SHUTDOWN 3.6 AUTOMATIC OPERATION 3.7 WEEKLY EXERCISE CYCLE Figure 3.2 - Set Exercise Time Switch 4.1 MAINTENANCE PERFORMED BY AUTHORIZED SERVICE DEALERS A. EVERY THREE MONTHS B. ONCE EVERY SIX MONTHS C. ONCE AN NUALLY D. FIRST 100 OPERATING HOURS 4.5 MAINTENANCE OWNER/ OPERATOR CAN PERFORM 4.5.1 CHECK ENGINE OIL LEVEL 4.5.2 CHECK BATTERY 4.5.3 EXERCISE SYSTEM 4.5.4 INSPECT COOLING SYSTEM Oil Filter 4.5.11 CHANGING THE ENGINE AIR CLEAN ER Figure 4.3 Setting the Spark Plug Gap 4.5.12 SPARK PLUGS 4.5.13 COOLANT CHANGE 4.6.3 BATTERY MAINTENANCE 4.6.4 BATTERY REPLACEMENT 4.7 SCHEDULED MAINTENANCE Service Maintenance Interval Information: Section 4 Maintenance Maintenance Level 1 Level 2 Level 3 Level 4 Tasks Section 4 Maintenance Maintenance Level 1 Level 2 Level 3 Level 4 Tasks TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Section 10 Warranty GENERACPOWER SYSTEMS, INC. P.O. BOX 297 WHITEWATER, WI 53190 Revision (02/01/05)