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Portable Generator
Guardian Technologies
004992-2
owner manual
40kW Liquid-cooled Generators
Models:
004992-2
1
47
48
48
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Troubleshooting
Specifications
Install
3.2.2 Fault Indicator Leds
Assy Wire
Warranty
Maintenance
Cover Flywheel Access
4.5.2 Check Battery
Engine Governor Adjustments
Page 47
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Section 9 — Notes
40kW
Liquid-cooled
Generators
45
Page 46
Page 48
Page 47
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Page 46
Page 48
Contents
Liquid-cooled, Prepackaged Standby Generators
Read this Manual Thoroughly
Operation and Maintenance
HOW to Obtain Service
Introduction
Table of Contents
General Hazards
Electrical Hazards
Generator AC Connection Systems
Transfer Switch
Generator
Automatic System Operation
Generator Fuel System
1.7.1 LOW OIL Pressure Switch
1.7.2 High Coolant Temperature Switch
1.7.3 LOW Coolant Level Switch
Lifting the Generator
Unpacking
1.10.2 Engine Specifications
Specifications
Reconfiguring the Fuel System
1.10.1 Generator Specifications
Coolant Recommendations
Torque Specifications
Before Installation
Engine OIL Recommendations
2.1.1 Nfpa Standards
Generator Location
Generator Mounting Support
Basic Standby Electric System
Generator AC Neutral Connections
Emergency Circuit Isolation Method
Total Circuit Isolation Method
2.9.2 GTS-TYPE ATS
Transfer Switch Signal Connections
Battery Installation
2.9.1 PRE-PACKAGED ATS
Preparation Before START-UP
Control Console Components
Using AN Engineered GTS Transfer Switch
3.2.1 AUTO/OFF/MANUAL Switch
3.2.2 Fault Indicator Leds
3.2.6 System Ready LED
Engine Governor Adjustments
3.2.5 SET Exercise Time Switch
Manual Transfer START-UP
Weekly Exercise Cycle
Retransfer and Shutdown
Automatic Operation
Cooling System
Overload Protection for Engine DC Electrical System
Checking Fluid Levels
4.5.1 Check Engine OIL Level
4.5.2 Check Battery
4.5.8 Check FAN Belt
4.5.9 Inspect Engine Governor
4.5.13 Coolant Change
Miscellaneous Maintenance
4.5.11 Changing the Engine AIR Cleaner
4.6.1 Cleaning the Generator
4.6.4 Battery Replacement
4.6.3 Battery Maintenance
Service Maintenance Interval Information
Scheduled Maintenance
Level
Maintenance Level
Problem Cause Correction
Troubleshooting Points
Electrical Data
Electrical Data
Electrical Data
Electrical Data
Engine Block
Battery Post Covwer Black
Assy Wire
Hold Down Battery
Boot Battery Cable
See Latch Detail
Duct Discharge LH Front
Assy Wire 14AWG 7.5 #0 GRN/YEL
Intake Duct HSB
Duct Discharge RH Front
Page
Cover Front Panel HSB
Assy 2A 12V UL Battery
Control BOX HSB
Decal AVR Cover
Engine
Sunk
Cover Flywheel Access
Assembly Resistor
Flexplate 3.9L HSB
To a 17
Radiator Support L/H Side
Tank Coolant Recovery
Radiator Copper Brass
VENTURI,3.9L Cryslr HSB 22FAN
To Engine
Flange Fuel Inlet
Base AIR Cleaner Plate
Hold Down AIR Cleaner
Plate AIR Cleaner TOP
Locktight
Rotor 39030AD1 HSB Tecum
Rotor 390 15KW 1P Direct HSB 2.5L Ford
Rotor 390 20KW 1P Direct HSB 2.5L Ford
Rotor 390 25KW 1P Direct HSB 2.5L Ford
Exhaust Blanket 800MM
NUT TOP Lock FL M12-1.75
Exhaust Flange 2 Pipe
Washer Lock M12
Installation Diagram
40kW Liquid-cooled Generators
40kW Liquid-cooled Generators
Warranty Schedule
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Contents