Heat Controller R-410A Application Notes for using the Charging Charts, Cooling Charging Charts

Models: R-410A

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Application Notes for using the Charging

2.Measure the liquid refrigerant temperature (in Fahrenheit) at the service valve.

3.Determine the required liquid refrigerant pressure.Refer to Tables 3-9 (pages 11-13) and Figures 5-11 (pages 13-16).

If the pressure measured in Step 1 is greater than the required liquid refrigerant pressure determined in Step 3, then there is too much charge in the system. Remove refrigerant and repeat Steps 1 through 3 until the system is correctly charged.

If the pressure measured in Step 1 is less than the required liquid refrigerant pressure determined in Step 3, there is too little charge in the system. Add refrigerant and repeat Steps 1 through 3 until the system is correctly charged.

Application Notes for using the Charging

Charts

This equipment’s cooling system contains refrigerant under high pressure. Always use safe and environmentally sound methods when handling refrigerant handling or servicing the unit. Review the factory literature and safety warnings prior to servicing.

When repairing system leaks, always use a nitrogen

(inert) gas to protect the refrigerant system and pressure check the repair before re-charging. Always replace the filter-dryers when performing any repair to the

refrigeration system with one capable of acid removal. After completing the repairs, evacuate the system to 350 - 500 microns and weigh in the refrigerant to the amount specified on the unit rating label.

Charging charts are valid for a variety of indoor, return air conditions and are most influenced by the outdoor ambient temperature, outdoor fan operation and the unit operating voltage.Before using these charts, make sure the unit is in a stable operating mode. As shown in the charging charts (Figures 5 - 11, pages 13 - 16), the ideal system sub-cooling can vary over the range of operation. Reference the charts to determine the ideal amount of sub-cooling for a given liquid pressure. Units charged to other values will not perform at the rated unit efficiency (EER) or rated Coefficient of Performance (COP) in heating mode.

To inspect a systems operation using quality instruments, match the measured liquid temperature to the units chart. The measured liquid pressure reading should be within 3% of the charts value for most installations.

For systems that are operating with more than a 5% deviation, inspect the unit for the proper voltage and phase balance and the refrigeration system for leaks.

Units that are operating at less then 95% of the nominal voltage or with a 2% phase imbalance may see a more significant deviation than the amount stated above.

DO NOT use the charts in systems that have a fan cycling under low-ambient control. Refer to the low-ambient kit instructions for more information. (If applicable)

COOLING CHARGING CHARTS

Liquid Pressure (psig)

475

450COOLING CHARGING CHARTS Remove refrigerant when above curve 450 Remove refrigerant when above curve

275275 Add refrigerant when below curve Add refrigerant when below curve 250

250

7075 80 85 90 95 100 105 110 115 120 125

Liquid Temperature (° F)

Figure 3. Charging Chart for 2 Ton Units

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Heat Controller R-410A installation instructions Application Notes for using the Charging Charts, Cooling Charging Charts