Hitachi 220-856, SERIES D manual Troubleshooting, Pressure Relief Procedure, Problem Cause Solution

Models: 220-856 SERIES D

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Troubleshooting

WARNING

Pressure Relief Procedure

To reduce the risk of serious bodily injury always follow this procedure before checking or repairing the sprayer.

1.Engage the gun safety latch.

2.Turn the ON/OFF switch to OFF.

3.Unplug the power supply cord.

4.Disengage the gun safety latch. Hold a metal part of the gun firmly to the side of a grounded metal pail, and trigger the gun to relieve pressure.

5.Engage the gun safety latch.

6.Open the pressure drain valve. Leave the valve open until you are ready to spray again.

If you suspect that the spray tip or hose is completely clogged, or that pressure has not been fully relieved after following the steps above, VERY SLOWLY

loosen the tip guard retaining nut or hose end cou- pling to relieve pressure gradually, then loosen completely. Now clear the tip or hose.

Check everything in the chart before disassembling the sprayer.

PROBLEM

CAUSE

SOLUTION

 

 

 

Electric motor won't run

Power cord or extension cord un-

Check, reset or replace.

 

plugged or damaged, or building cir-

 

 

cuit breaker or fuse has tripped

 

 

 

 

 

Motor overload switch1 has opened

Unplug sprayer, relieve pressure, allow

 

 

motor to cool, decrease pressure.

 

 

 

 

Pressure setting too low

Increase pressure.

 

 

 

 

Pressure control frozen or damaged

Try to thaw2, or replace pressure control.

 

by over±pressurization

 

 

 

 

Electric motor stops while

Power cord or extension cord un-

Check, reset or replace.

spraying

plugged, or damaged, or building

 

 

circuit or fuse is blown

 

 

 

 

 

Motor overload switch1 has opened

Unplug sprayer, relieve pressure, allow

 

 

motor to cool, clear motor air passages of

 

 

dirt and overspray; decrease pressure.

 

 

 

 

Pressure setting too low

Increase pressure.

 

 

 

 

Spray tip plugged

Remove and clean.

 

 

 

 

Wrong type extension cord

Use maximum 200 ft (61 m), 3 wire,

 

 

12 gauge, grounded extension cord.

 

 

 

Electric motor runs, but low

Piston ball check not seating

Service pump. See page 14.

paint output or no paint out-

 

 

Piston packings worn or damaged

Replace piston. See page 14.

put, and pump is not stroking

See the PROBLEM, ªNot

 

 

Intake valve ball check not seating

Service pump. See page 14.

enough paint pressureº, on

 

 

Pump is frozen

Thaw2

page 12, also.

 

Pressure control frozen or damaged

Try to thaw2, or replace pressure control.

 

by overpressurization3

 

 

Drive assembly damaged

Replace drive housing. See page 16.

 

 

 

 

Pump worn or damaged

Replace pump. See page 14.

 

 

 

 

Sprayer is not primed.

Follow the procedure on page 7 again.

 

 

 

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Hitachi 220-856, SERIES D manual Troubleshooting, Pressure Relief Procedure, Problem Cause Solution