Startup

Use this procedure to help you start and operate the sprayer properly and safely.

WARNING

INJECTION HAZARD

To reduce the risk of serious bodily injury, follow the Pressure Relief Proce- dure Warning on page 11 before check-

ing or repairing any part of the spray system.

NOTE: Flush the sprayer if this is a first-time startup. See page 9.

NOTE: See Fig. 3 except where noted.

1.Turn the pressure adjusting knob (A) fully counterclockwise to minimum pressure.

2.Put the intake tube (3) in the fluid container.

3.Plug in the sprayer.

CAUTION

Do not run the pump without fluid in it for more than 30 seconds to avoid damage to the displacement pump packings.

WARNING

FIRE AND EXPLOSION HAZARD

To reduce the risk of static sparking and

splashing when flushing, always remove the spray tip from the gun and hold a

metal part of the gun firmly to the side of grounded metal pail.

4.Prime the pump.

a.Open the pressure drain valve (44). Turn on the sprayer switch (105a). Slowly turn the pressure adjusting knob (A) clockwise until the sprayer starts. When fluid comes from the valve close it.

b.Disengage the trigger safety latch. See Fig. 2. Holding a metal part of the gun firmly against a grounded metal pail, trigger the gun until all air is forced out of the system and the paint flows freely from the gun.

c.Release the trigger and engage the trigger safety latch.

5.Check all fluid connections for leaks. Follow the Pressure Relief Procedure on page 11 before tightening connections.

6.Install the spray tip and tip guard. Engage the trigger safety latch. Install the spray tip according to the instructions supplied with it.

7.Adjust the spray pattern.

a.Increase the pressure slowly just until spray from the gun is completely atomized. Use the lowest pressure needed to get the desired results. This reduces overspray and fogging, decreases tip wear and extends sprayer life.

b.If more coverage is needed, use a larger tip rather than increasing the pressure.

c.Test the spray pattern. Adjust the spray tip pattern according to the instructions supplied with the gun or tip.

Trigger safety latch shown engaged (SAFE)

Trigger safety latch shown disengaged (OFF SAFE)





Fig. 2

105a

A

44 3

Fig. 3

01745C

3￿7￿83￿ 7￿

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Hitachi 220-856, SERIES D manual Startup, Injection Hazard, Fire and Explosion Hazard, Prime the pump