4-4. Troubleshooting
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| Trouble |
| Remedy | |
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No pilot arc; difficulty in establishing an | Clean or replace worn consumables as necessary (see torch Owner’s Manual). | |||
arc. |
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| Check for damaged torch or torch cable (see torch Owner’s Manual). | |
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| Have Factory Authorized Service Agent check power switch S1, control relay CR1, CR5 and CR6, rectifi- | |
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| er SR1 (and SR2 for | |
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| PC3, inductor L1, resistor R1, and check gas air system for leaks. | |
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No cutting output; Power light off; | Place Power switch in On position. | |||
Trouble lights off; Ready light off; fan mo- |
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tor FM does not run. |
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| Place line disconnect device in On position (see Section | |
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| Check line fuse(s) and replace if needed or reset circuit breakers (see Sections | |
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| Have Factory Authorized Service Agent check power switch S1, transformer T1, and fan motor. | |
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No cutting output; Power light on; Ready | Be sure work clamp is connected. | |||
light on; Trouble lights off; fan motor FM |
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running. |
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| Clean or replace worn consumables as necessary (see torch Owner’s Manual). | |
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| Have Factory Authorized Service Agent check safety control board PC1, power control boards PC2 and | |
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| PC3, and rectifier SR1 (and SR2 for | |
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No cutting output; Power light on; Ready | Check position of input voltage jumper links (see Section | |||
light on; Trouble lights off; fan motor FM |
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running slowly. |
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| Check input power, and check for proper input connections (see Sections | |
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No control of output. | Have Factory Authorized Service Agent check safety control board PC1 and power control boards PC2 | |||
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| and PC3. | |
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No gas/air flow; Power light on; Ready | Have Factory Authorized Service Agent check for proper torch connections, and check safety control | |||
light on; Trouble lights off; fan motor FM | board PC1. Check operation of gas valve GS1, and check gas/air system for leaks. | |||
running. |
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Pressure Trouble light On; Ready light | Check for correct gas/air pressure adjustment (see Section | |||
off. |
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| Check for sufficient gas/air supply pressure (see Section | |
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| Check for dirty air filter/regulator and clean, if needed (see manufacturer’s instructions). | |
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| Check air lines for leaks. | |
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| Have Factory Authorized Service Agent check pressure switch S3 and safety control board PC1. | |
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Cup Trouble light On; Ready light off. | Check torch shield cup (see Section | |||
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| Have Factory Authorized Service Agent check for proper torch connections, and check safety control | |
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| board PC1. | |
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Temperature Trouble light On; Ready | Main transformer or main rectifier overheating. Allow fan to run; the Trouble light goes out when the unit | |||
light off. | has cooled. | |||
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| Have Factory Authorized Service Agent check safety control board PC1. | |
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