Excel 500/600

CONTROL SYSTEM

INSTALLATION INSTRUCTIONS

CONTENTS

Revision Overview........................................................................................................................................................................4
Safety Instructions .......................................................................................................................................................................5
MOUNTING ....................................................................................................................................................................................6
Control Unit Installation.............................................................................................6
Excel 500/600 Housing Layout (not XCL5010).........................................................6
Excel 500/600 Internal Bus Wiring (not XCL5010)....................................................6
Module Locations (not XCL5010)..............................................................................7
Coding the Terminal Block (not XCL5010)................................................................7
Setting the Module Address (not XCL5010)..............................................................8
Installation Inside a Control Panel.............................................................................8
Excel 500/600.......................................................................................................8
Excel 500-XCL5010............................................................................................10
Excel 500-XCL5010 Communication Module.....................................................10
Installation through a Control Panel Door (not XCL5010).......................................10
External Installation of XI582AH Operator Interface ...............................................11
Deactivating Backlit Display of the XI582AH...........................................................12
Distributed I/O Installation.......................................................................................13
Dimensions .............................................................................................................14
Excel 500/600.....................................................................................................14
Excel 500-XCL5010............................................................................................15
XI582AH .............................................................................................................16
Battery Activation during Commissioning (XC6010, only).......................................17
Replacing the Battery..............................................................................................17
Dismantling the Control Panel Unit .........................................................................18
Dismantling the Control Panel Door Unit.................................................................18
Dismantling the Housing Cover...............................................................................18
Dismantling the Excel 500-XCL5010 Control Panel Unit.........................................18
Dismantling the XI582AH Operator Interface..........................................................19
Electrical Connections ...............................................................................................................................................................20
Cable Routing......................................................................................................... 20
Shielding Input / Output Module and Power Supply Cables....................................20
Shielding of Data-Transmitting Cables....................................................................20
Grounding (XC5010C / XC6010, only)....................................................................20
System Ground....................................................................................................... 20
RFI Suppression..................................................................................................... 20
XC5010C / XC6010 Cable Lengths and Sizes........................................................21
Lightning Protection ................................................................................................21
Summary of Internal Modules................................................................................. 22
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